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Industrial Dust Collector for Fiber Laser Machine Fume Dust Collector Laser cutting dust collector

In order to extend the service life of the equipment - to prevent the dust generated during cutting affect the control system of CNC cutting machine and other electronic components Reliability; improve product quality; protect the environment and improve working conditions; prevent harm to human body from various fumes and exhaust gases during cutting. At the source of pollution Add a fume and dust cleaning system. The fume cleaning system usually consists of a suction hood (fume table), ducts, dampers, dust collectors with spark catchers, fans and electronic control devices. The system is usually composed of a suction hood (fume table), ducts, dampers, dust collectors with spark catchers, fans and electronic control devices.
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  • TODC-L
  • DAPENG

Industrial Dust Collector for Fiber Laser Machine Fume Dust Collector Laser cutting dust collector

Model
TODC-4L/6L/8L/12L
Controller
Independent R&D
HMI
4.3 Touch Screen
Motor
SIMENS
Backflush Valve
Pulse Control
Filter
HV/Ahlstrom/TORAY
Protocol
EtherCAT
Energy Saving(optional)
Inverter Control
Model
TODC-4L
TODC-6L
TODC-8L
TODC-12L
Filter Cartridge Material
HV/Ahlstrom/TORAY, F9
Number of Filter
4
6
8
12
Air Volume
4000m3/h
6000m3/h
9000m3/h
10000m3/h
Air Pressure(Mpa)
3000
3600
5000
5000
Filtration Efficiency
99.99%
99.99%
99.99%
99.99%
Filtering Area
80M2
120M2
160M2
240M2
Air Blower
5.5KW SIEMENS
7.5KW SIEMENS
11KW SIEMENS
15KW SIEMENS
Collector Capacity
45L
50L
90L
120L
Power Requirements
THREE PHASE,FOUR WIRE,380V
Air Pressure Request
0.6-0.7Mpa,Compressed Air Without Oil and Water
Unit Weight
700kg
900kg
1200kg
1800kg
Outline Dimension(mm)
A:2198 B:1348 C:1060 D:303
A:2837 B:1423 C:1180 D:383
A:2575 B:2215 C:1016 D:453
A:2751 B:2215 C:1516 D:553
Emission Concentration(mg/m3)
<10
<10
<10
<10
1.Lifting Ear    2.Filter Barrel Cover    3.Ash Barrel     4.Control Panel     5.Maintenance Door
6.Air Inlet  7.Large Particle Dust Port    8.Fan Air Outlet    9.Power Cord Inlet    10.Compressed Airir

Filter Cartridges

As an inherent part of the TODC-M immersed flow dust collector, the cartridge and the dust collector are cleverly combined to greatly enhance their respective functions, giving the unit unparalleled performance and extending the service life of the cartridge. The combination of the cartridge and the dust collector greatly enhances their respective functions, giving the unit unparalleled performance and extending the life of the cartridge. This ingenious concept and design also This ingenious concept and design also optimizes the maintenance and servicing of the cartridges, giving the TODC-M a unique advantage in the industry. Due to the long service life of the cartridges and the Due to the long service life of the cartridges and their excellent dust collection and cleaning capacity, cartridge replacement is rarely required.

The dust collector uses a high efficiency filter cartridge as the filter element, which differs from conventional filter media in that it is coated with a Teflon film. Traditional filter materials (such as cotton, cotton satin, paper and other traditional cellulose, etc.) have a fiber gap of 5 to 60 um. When the soot passes through, some of the dust particles will enter the filter material and block the filter element; when the blockage gradually worsens and effective dust cleaning is not possible, the air resistance of the filter element will rise and the air flow rate will drop. If there is no automatic dust cleaning, the filtration effect will drop rapidly, but the surface of the filter material used in this series of dust collectors is equipped with a layer of PTFE film, whose tiny screen pores can block most of the submicron dust particles; submicron dust particles gather on the surface of the filter material and form a permeable dust barrier cake, most of the dust particles are blocked on the outer surface of the filter material and cannot enter the inside of the filter material, which can be removed effectively in time under the blowing of compressed air. The filter media has a high filtration efficiency, at least 3 to 5 times higher than the traditional filter media, and the filtration efficiency for ≥0.1μm soot is ≥99.99%; and the service life is more than 2 times higher than the traditional filter media.

The cartridge adopts PTFE laminated filter material, which is a new type of fume and dust capturing filter element, and its filtration effect can be very impressive even in a particularly harsh environment. For non-bonded dusts, PTFE laminated filter elements can achieve high filtration efficiency. Even if Even at ambient temperatures below the dew point, the filter element maintains a constant filtration capacity. The high mechanical stability of the material ensures a long filter element service life of the filter elements. The design of the filters ensures that they are compatible with existing filtration systems. advantages of rigid body filtration. The small size and large filter area of the robust rigid filter body allow for high operating pressures and a very long service life.

Self-cleaning principle of the filter cartridge

Cleaning of the dust collector filter material is achieved by means of a pulse blowing mechanism controlled by a differential pressure sensor: after a period of operation of the dust collector, fine soot is adsorbed in the filter material. After a certain period of operation, fine soot is adsorbed on the surface of the filter material, making the filter material less breathable. The two detection heads of the differential pressure sensor are installed on the raw air side and on the net air side. one on the raw gas side and one on the net gas side. When the differential pressure sensor detects the differential pressure exceeds a certain set value, the differential pressure signal is output and the pulse generator receives the signal. After the pulse generator receives the signal, the pulse blowing valve is activated sequentially, clean compressed air is ejected from the valve port, and the airflow is directed to the filter cartridge for blowing until the differential pressure is lower than another set value. The dust adsorbed on the surface of the filter material is removed under the action of airflow and falls into the dust collection hopper in the lower part of the chamber.


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Dapeng laser specializing in R&D, manufacturing laser marking, cutting and welding machines, we also provides Laser sources and spare parts to the laser machine manufacturers in China and surrounding countries.
 

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