DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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100kN Fastener Insertion Machine Or Automatic Riveting Machine for Inserting Fasteners Nuts

Pneumatic and Hydraulic Riveting Machine Fastener Insertion Machine
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Quantity:
  • M1025-MSP

The 100kN Automatic Riveting Machine is a high-force, automated system used for inserting and securing rivets, studs, or other fasteners into various materials, providing consistent and precise results. This machine is especially beneficial in industries that require large-scale production with high-quality fastening processes, such as automotive, aerospace, electronics, and construction.

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Equipment models:

Specification M618-NC M820-NC M625-2E M625-4E M1025-NC
Maximum Pressure (KN) 60 80 60 60 100
Throat Depth (D) (mm) 450 650 650 650 650
Throat Height (H) (mm) 400 500 500 500 500
Stroke Distance (mm) 200 200 200 200 200
Working Voltage (V) 380 380 380 380 380
Power (KW) 2.2 2.2 2.2 2.2 3.0
Current (A) 4 4 4 4 6
Phase 3 3 3 3 3
Motor Frequency (Hz) 50/60 50/60 50/60 50/60 50/60
Hydraulic Oil 46#/32# 46#/32# 46#/32# 46#/32# 46#/32#
Oil Tank Capacity (L) 80 80 80 80 80
Air Pressure (Kg) 5~7 5~7 5~7 5~7 5~7
Dimension (L x W x H) (mm) 1060 x 960 x 2000 1455 x 1020 x 2140 1455 x 1020 x 2140 1455 x 1020 x 2140 1555 x 1070 x 2140
Weight (Kg) 840 840 1000 1030 1150

Key Features and Functions:

  1. High Force Capacity (100kN):
    With a maximum force of 100kN, this machine can handle large and tough fasteners and materials. It is capable of securely fastening rivets into high-strength materials such as steel, aluminum, or composite components, ensuring a reliable and durable bond.

  2. Automation for Increased Efficiency:
    The automatic operation of the machine greatly improves production efficiency by eliminating the need for manual insertion of rivets. It supports high-volume production, making it ideal for industries with continuous assembly lines.

  3. Versatile Fastening Capability:
    The 100kN riveting machine can handle a wide range of fasteners, including rivets, studs, nuts, bolts, and other threaded inserts. It is suitable for various applications where high-strength fastening is required.

  4. Precision and Consistency:
    The machine is designed to deliver accurate and repeatable results with each insertion. It ensures that fasteners are inserted to the correct depth, providing consistency across all units produced and reducing the risk of defects.

  5. Adjustable Parameters for Various Applications:
    The machine offers flexibility in terms of adjustable parameters, such as force, stroke, and speed, to accommodate different fastener sizes and materials. It can be tailored to meet the specific requirements of each manufacturing process.

  6. Reduced Labor Costs:
    By automating the riveting process, the machine reduces the need for manual labor, resulting in significant labor cost savings. It also minimizes human error, leading to improved product quality and less rework.

  7. Integration with Production Lines:
    The automatic riveting machine is designed to seamlessly integrate into automated production lines. It can be linked with other machinery, such as feeders and conveyors, to create a fully automated, continuous manufacturing process.

  8. Safe and Ergonomic Design:
    The machine is designed with safety in mind, featuring automatic shut-off mechanisms and protective covers to prevent accidents. The ergonomics of the machine reduce operator fatigue and improve comfort during use.

  9. Ideal for Heavy-Duty Applications:
    With a high force rating, this machine is well-suited for heavy-duty applications, such as the assembly of large structures, automotive components, and aerospace parts, where high-strength fasteners are critical.

  10. Reduced Waste and Higher Quality Control:
    The machine’s precision and ability to deliver consistent results help reduce material waste and defects, improving overall quality control in production processes.

Industries and Applications:

  • Automotive: Used for riveting body panels, engine components, chassis, and structural assemblies, ensuring the integrity of high-stress components.

  • Aerospace: Ideal for assembling large fuselage sections, wings, and other aerospace parts that require precise and secure fasteners.

  • Construction: Perfect for fastening large structural components and metal frames in construction applications.

  • Electronics: Suitable for fastening components within electrical housings, circuit boards, and other delicate electronic assemblies.

  • Heavy Machinery: Used in the assembly of industrial equipment and machines, where large, heavy-duty rivets are necessary.

Conclusion:

The 100kN Automatic Riveting Machine offers a powerful and reliable solution for high-force riveting applications. By automating the riveting process, it improves production efficiency, reduces labor costs, and ensures consistent, high-quality fastening. It is particularly suitable for industries where strong, durable fasteners are essential, such as automotive, aerospace, and industrial manufacturing.

智能抠图 (1)

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Recommended values for fastener riveting pressure:

No. Type Specification Material Recommended Pressure (KN) Material Recommended Pressure (KN)
1 Studs M3 Carbon Steel/Stainless Steel 10~12 Aluminum 5~7
2 Studs 3.5M3 Carbon Steel/Stainless Steel 15~17 Aluminum 8~10
3 Studs M3.5 Carbon Steel/Stainless Steel 15~17 Aluminum 8~10
4 Studs M4 Carbon Steel/Stainless Steel 18~20 Aluminum 11~13
5 Studs M5 Carbon Steel/Stainless Steel 18~20 Aluminum 11~13
6 Screw M2.5 Carbon Steel/Stainless Steel 11.5~13.5 Aluminum 9~11
7 Screw M3 Carbon Steel/Stainless Steel 15~17 Aluminum 13~15
8 Screw M3.5 Carbon Steel/Stainless Steel 22~24 Aluminum 15.5~17.5
9 Screw M4 Carbon Steel/Stainless Steel 27~29 Aluminum 20~22
10 Screw M5 Carbon Steel/Stainless Steel 32~34 Aluminum 24.5~26.5
11 Screw M6 Carbon Steel/Stainless Steel 44~47 Aluminum 29~31
12 Screw M8 Carbon Steel/Stainless Steel 45~49 Aluminum 30~32
13 Nut M2 Carbon Steel/Stainless Steel 11~15 Aluminum 6.5~9
14 Nut M2.5 Carbon Steel/Stainless Steel 11.5~15 Aluminum 6.5~9
15 Nut M3 Carbon Steel/Stainless Steel 11.5~15.5 Aluminum 6.5~9
16 Nut M3.5 Carbon Steel/Stainless Steel 13~16 Aluminum 11~13.5
17 Nut M4 Carbon Steel/Stainless Steel 18~27 Aluminum 11~13.5
18 Nut M5 Carbon Steel/Stainless Steel 18~38 Aluminum 11.5~16
19 Nut M6 Carbon Steel/Stainless Steel 27~36 Aluminum 18~32
20 Nut M8 Carbon Steel/Stainless Steel 27~36 Aluminum 18~32
21 Nut M10 Carbon Steel/Stainless Steel 32~50 Aluminum 22~36



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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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