DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
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M820-NC
The 80kN Fastener Insertion Machine or Automatic Riveting Machine is an advanced industrial machine designed to automate the process of fastener insertion, riveting, and fastening in various manufacturing applications. This machine is particularly useful in industries such as automotive, aerospace, construction, and electronics, where precision and high-quality assembly are critical.
Automatic Riveting:
The 80kN Fastener Insertion Machine automates the riveting process, replacing manual riveting. It applies controlled pressure (up to 80kN) to insert and fasten rivets, studs, or nuts into workpieces with high accuracy and efficiency.
High-Force Insertion:
With a maximum force of 80kN, this machine is capable of handling large and heavy fasteners, ensuring reliable and secure insertion even for thick or tough materials such as aluminum, steel, and other non-ferrous metals.
Increased Production Speed:
By automating the insertion process, the machine significantly improves production speed, allowing for continuous, high-volume production with minimal downtime. This is ideal for industries with large-scale production requirements.
Versatility in Fastening:
The machine can be used for inserting various types of fasteners, including nuts, bolts, screws, and rivets, into materials of varying thicknesses and hardness. It is suitable for assembling products such as panels, chassis, structural components, and more.
Precision and Consistency:
The machine offers high precision in terms of rivet insertion depth, ensuring consistent and reliable results with each cycle. This is crucial in industries where component integrity and safety are vital.
Reducing Labor Costs:
By automating the insertion process, the machine reduces the need for manual labor, lowering labor costs and reducing the risk of human error. Workers can focus on other critical tasks while the machine performs repetitive fastening operations.
Adaptability to Different Applications:
This machine can be configured to handle different types of workpieces, whether flat, curved, or irregularly shaped. It is equipped with adjustable settings to accommodate various fastener sizes and material types.
Enhanced Quality Control:
The use of precise, programmable controls ensures that each fastener is inserted correctly. This reduces defects and rework, contributing to higher product quality and reducing material waste.
Safe and Ergonomic Operation:
The machine is designed with safety features such as automatic shutoff mechanisms and protective enclosures to ensure safe operation. Additionally, it is ergonomically designed to reduce strain on operators.
Ideal for Heavy-Duty Applications:
The 80kN force makes this machine ideal for heavy-duty applications in industries like automotive and aerospace, where fasteners need to endure high stress and load-bearing conditions.
Automotive: Used for fastening components like body panels, engine parts, and structural assemblies.
Aerospace: Ideal for assembling fuselage components, wings, and other critical aerospace structures.
Construction: Suitable for inserting fasteners in large structural components and metal frames.
Electronics: Used for fastening components in electrical enclosures, circuit boards, and other sensitive equipment.
Industrial Equipment: Perfect for assembling heavy machinery parts that require strong, durable fasteners.
The 80kN Fastener Insertion Machine or Automatic Riveting Machine provides efficient, high-precision, and versatile solutions for automated fastening. It improves production efficiency, reduces labor costs, and ensures high-quality, consistent results, making it an essential tool for modern manufacturing environments across various industries.
Equipment models:
Specification | M618-NC | M820-NC | M625-2E | M625-4E | M1025-NC |
---|---|---|---|---|---|
Maximum Pressure (KN) | 60 | 80 | 60 | 60 | 100 |
Throat Depth (D) (mm) | 450 | 650 | 650 | 650 | 650 |
Throat Height (H) (mm) | 400 | 500 | 500 | 500 | 500 |
Stroke Distance (mm) | 200 | 200 | 200 | 200 | 200 |
Working Voltage (V) | 380 | 380 | 380 | 380 | 380 |
Power (KW) | 2.2 | 2.2 | 2.2 | 2.2 | 3.0 |
Current (A) | 4 | 4 | 4 | 4 | 6 |
Phase | 3 | 3 | 3 | 3 | 3 |
Motor Frequency (Hz) | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
Hydraulic Oil | 46#/32# | 46#/32# | 46#/32# | 46#/32# | 46#/32# |
Oil Tank Capacity (L) | 80 | 80 | 80 | 80 | 80 |
Air Pressure (Kg) | 5~7 | 5~7 | 5~7 | 5~7 | 5~7 |
Dimension (L x W x H) (mm) | 1060 x 960 x 2000 | 1455 x 1020 x 2140 | 1455 x 1020 x 2140 | 1455 x 1020 x 2140 | 1555 x 1070 x 2140 |
Weight (Kg) | 840 | 840 | 1000 | 1030 | 1150 |
Recommended values for fastener riveting pressure:
No. | Type | Specification | Material | Recommended Pressure (KN) | Material | Recommended Pressure (KN) |
---|---|---|---|---|---|---|
1 | Studs | M3 | Carbon Steel/Stainless Steel | 10~12 | Aluminum | 5~7 |
2 | Studs | 3.5M3 | Carbon Steel/Stainless Steel | 15~17 | Aluminum | 8~10 |
3 | Studs | M3.5 | Carbon Steel/Stainless Steel | 15~17 | Aluminum | 8~10 |
4 | Studs | M4 | Carbon Steel/Stainless Steel | 18~20 | Aluminum | 11~13 |
5 | Studs | M5 | Carbon Steel/Stainless Steel | 18~20 | Aluminum | 11~13 |
6 | Screw | M2.5 | Carbon Steel/Stainless Steel | 11.5~13.5 | Aluminum | 9~11 |
7 | Screw | M3 | Carbon Steel/Stainless Steel | 15~17 | Aluminum | 13~15 |
8 | Screw | M3.5 | Carbon Steel/Stainless Steel | 22~24 | Aluminum | 15.5~17.5 |
9 | Screw | M4 | Carbon Steel/Stainless Steel | 27~29 | Aluminum | 20~22 |
10 | Screw | M5 | Carbon Steel/Stainless Steel | 32~34 | Aluminum | 24.5~26.5 |
11 | Screw | M6 | Carbon Steel/Stainless Steel | 44~47 | Aluminum | 29~31 |
12 | Screw | M8 | Carbon Steel/Stainless Steel | 45~49 | Aluminum | 30~32 |
13 | Nut | M2 | Carbon Steel/Stainless Steel | 11~15 | Aluminum | 6.5~9 |
14 | Nut | M2.5 | Carbon Steel/Stainless Steel | 11.5~15 | Aluminum | 6.5~9 |
15 | Nut | M3 | Carbon Steel/Stainless Steel | 11.5~15.5 | Aluminum | 6.5~9 |
16 | Nut | M3.5 | Carbon Steel/Stainless Steel | 13~16 | Aluminum | 11~13.5 |
17 | Nut | M4 | Carbon Steel/Stainless Steel | 18~27 | Aluminum | 11~13.5 |
18 | Nut | M5 | Carbon Steel/Stainless Steel | 18~38 | Aluminum | 11.5~16 |
19 | Nut | M6 | Carbon Steel/Stainless Steel | 27~36 | Aluminum | 18~32 |
20 | Nut | M8 | Carbon Steel/Stainless Steel | 27~36 | Aluminum | 18~32 |
21 | Nut | M10 | Carbon Steel/Stainless Steel | 32~50 | Aluminum | 22~36 |
The 80kN Fastener Insertion Machine or Automatic Riveting Machine is an advanced industrial machine designed to automate the process of fastener insertion, riveting, and fastening in various manufacturing applications. This machine is particularly useful in industries such as automotive, aerospace, construction, and electronics, where precision and high-quality assembly are critical.
Automatic Riveting:
The 80kN Fastener Insertion Machine automates the riveting process, replacing manual riveting. It applies controlled pressure (up to 80kN) to insert and fasten rivets, studs, or nuts into workpieces with high accuracy and efficiency.
High-Force Insertion:
With a maximum force of 80kN, this machine is capable of handling large and heavy fasteners, ensuring reliable and secure insertion even for thick or tough materials such as aluminum, steel, and other non-ferrous metals.
Increased Production Speed:
By automating the insertion process, the machine significantly improves production speed, allowing for continuous, high-volume production with minimal downtime. This is ideal for industries with large-scale production requirements.
Versatility in Fastening:
The machine can be used for inserting various types of fasteners, including nuts, bolts, screws, and rivets, into materials of varying thicknesses and hardness. It is suitable for assembling products such as panels, chassis, structural components, and more.
Precision and Consistency:
The machine offers high precision in terms of rivet insertion depth, ensuring consistent and reliable results with each cycle. This is crucial in industries where component integrity and safety are vital.
Reducing Labor Costs:
By automating the insertion process, the machine reduces the need for manual labor, lowering labor costs and reducing the risk of human error. Workers can focus on other critical tasks while the machine performs repetitive fastening operations.
Adaptability to Different Applications:
This machine can be configured to handle different types of workpieces, whether flat, curved, or irregularly shaped. It is equipped with adjustable settings to accommodate various fastener sizes and material types.
Enhanced Quality Control:
The use of precise, programmable controls ensures that each fastener is inserted correctly. This reduces defects and rework, contributing to higher product quality and reducing material waste.
Safe and Ergonomic Operation:
The machine is designed with safety features such as automatic shutoff mechanisms and protective enclosures to ensure safe operation. Additionally, it is ergonomically designed to reduce strain on operators.
Ideal for Heavy-Duty Applications:
The 80kN force makes this machine ideal for heavy-duty applications in industries like automotive and aerospace, where fasteners need to endure high stress and load-bearing conditions.
Automotive: Used for fastening components like body panels, engine parts, and structural assemblies.
Aerospace: Ideal for assembling fuselage components, wings, and other critical aerospace structures.
Construction: Suitable for inserting fasteners in large structural components and metal frames.
Electronics: Used for fastening components in electrical enclosures, circuit boards, and other sensitive equipment.
Industrial Equipment: Perfect for assembling heavy machinery parts that require strong, durable fasteners.
The 80kN Fastener Insertion Machine or Automatic Riveting Machine provides efficient, high-precision, and versatile solutions for automated fastening. It improves production efficiency, reduces labor costs, and ensures high-quality, consistent results, making it an essential tool for modern manufacturing environments across various industries.
Equipment models:
Specification | M618-NC | M820-NC | M625-2E | M625-4E | M1025-NC |
---|---|---|---|---|---|
Maximum Pressure (KN) | 60 | 80 | 60 | 60 | 100 |
Throat Depth (D) (mm) | 450 | 650 | 650 | 650 | 650 |
Throat Height (H) (mm) | 400 | 500 | 500 | 500 | 500 |
Stroke Distance (mm) | 200 | 200 | 200 | 200 | 200 |
Working Voltage (V) | 380 | 380 | 380 | 380 | 380 |
Power (KW) | 2.2 | 2.2 | 2.2 | 2.2 | 3.0 |
Current (A) | 4 | 4 | 4 | 4 | 6 |
Phase | 3 | 3 | 3 | 3 | 3 |
Motor Frequency (Hz) | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
Hydraulic Oil | 46#/32# | 46#/32# | 46#/32# | 46#/32# | 46#/32# |
Oil Tank Capacity (L) | 80 | 80 | 80 | 80 | 80 |
Air Pressure (Kg) | 5~7 | 5~7 | 5~7 | 5~7 | 5~7 |
Dimension (L x W x H) (mm) | 1060 x 960 x 2000 | 1455 x 1020 x 2140 | 1455 x 1020 x 2140 | 1455 x 1020 x 2140 | 1555 x 1070 x 2140 |
Weight (Kg) | 840 | 840 | 1000 | 1030 | 1150 |
Recommended values for fastener riveting pressure:
No. | Type | Specification | Material | Recommended Pressure (KN) | Material | Recommended Pressure (KN) |
---|---|---|---|---|---|---|
1 | Studs | M3 | Carbon Steel/Stainless Steel | 10~12 | Aluminum | 5~7 |
2 | Studs | 3.5M3 | Carbon Steel/Stainless Steel | 15~17 | Aluminum | 8~10 |
3 | Studs | M3.5 | Carbon Steel/Stainless Steel | 15~17 | Aluminum | 8~10 |
4 | Studs | M4 | Carbon Steel/Stainless Steel | 18~20 | Aluminum | 11~13 |
5 | Studs | M5 | Carbon Steel/Stainless Steel | 18~20 | Aluminum | 11~13 |
6 | Screw | M2.5 | Carbon Steel/Stainless Steel | 11.5~13.5 | Aluminum | 9~11 |
7 | Screw | M3 | Carbon Steel/Stainless Steel | 15~17 | Aluminum | 13~15 |
8 | Screw | M3.5 | Carbon Steel/Stainless Steel | 22~24 | Aluminum | 15.5~17.5 |
9 | Screw | M4 | Carbon Steel/Stainless Steel | 27~29 | Aluminum | 20~22 |
10 | Screw | M5 | Carbon Steel/Stainless Steel | 32~34 | Aluminum | 24.5~26.5 |
11 | Screw | M6 | Carbon Steel/Stainless Steel | 44~47 | Aluminum | 29~31 |
12 | Screw | M8 | Carbon Steel/Stainless Steel | 45~49 | Aluminum | 30~32 |
13 | Nut | M2 | Carbon Steel/Stainless Steel | 11~15 | Aluminum | 6.5~9 |
14 | Nut | M2.5 | Carbon Steel/Stainless Steel | 11.5~15 | Aluminum | 6.5~9 |
15 | Nut | M3 | Carbon Steel/Stainless Steel | 11.5~15.5 | Aluminum | 6.5~9 |
16 | Nut | M3.5 | Carbon Steel/Stainless Steel | 13~16 | Aluminum | 11~13.5 |
17 | Nut | M4 | Carbon Steel/Stainless Steel | 18~27 | Aluminum | 11~13.5 |
18 | Nut | M5 | Carbon Steel/Stainless Steel | 18~38 | Aluminum | 11.5~16 |
19 | Nut | M6 | Carbon Steel/Stainless Steel | 27~36 | Aluminum | 18~32 |
20 | Nut | M8 | Carbon Steel/Stainless Steel | 27~36 | Aluminum | 18~32 |
21 | Nut | M10 | Carbon Steel/Stainless Steel | 32~50 | Aluminum | 22~36 |
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