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MSP-DL1000
This 1000mm rotary deburring machine is purpose-built for removing heavy slag from metal parts processed by plasma cutting or flame cutting. It features a robust rotary hammer or deslagging unit engineered to knock off thick and hardened slag, preparing the workpieces for further deburring, edge rounding, or finishing operations. It is a highly efficient and cost-effective solution for metal fabrication shops requiring high-volume processing of thick steel parts.
Heavy slag removal after plasma cutting
Slag and burr removal after oxy-fuel/flame cutting
Pre-treatment before deburring, edge rounding, or painting
Applicable to carbon steel, low-alloy steel, and thick sheet or plate
The deburring process removes burrs, spatter, and other surface irregularities from metal parts, typically caused by cutting, punching, or thermal processes. Depending on the method used, deburring can result in either a sharp edge or a rounded secondary edge.
Thorough edge rounding significantly reduces the risk of injury from sharp metal edges and enhances coating performance by improving paint and powder adhesion. A well-rounded edge ensures better durability, corrosion resistance, and overall surface quality.
To achieve optimal coating results, oxide layers along the inner and outer contours of cut edges must be removed. Effective oxide removal ensures strong paint adhesion, especially on laser-cut or plasma-cut steel parts.
A consistent, decorative straight-line or “grained” surface finish can be achieved using abrasive belt units. This finish is ideal for parts requiring a brushed appearance or specific surface textures for aesthetic or functional purposes.
A non-directional or “vibration” finish is created using orbital heads, such as those installed on the DiscMaster TD series. This type of finish is excellent for parts that require a uniform, matte, or swirl pattern, often used in decorative or pre-coating applications.
Processing small or lightweight parts during deburring and edge rounding can be challenging. Our disc-type deburring machines provide superior handling and finishing performance for small parts, ensuring precision and safety even at high production speeds.
Punched parts with dimensional distortion, bumps, or complex shapes require specialized treatment. The DiscMaster SF is designed to deburr and round edges on 3D-formed sheet metal components, delivering uniform results without compromising form or integrity.
After plasma or flame cutting, heavy slag often remains on the part’s surface. Our patented TwinBelt unit is specially engineered to aggressively and efficiently remove slag, preparing the part for further finishing processes such as deburring or coating.
This 1020mm automatic sheet metal deburring and finishing machine is an advanced dry-processing system designed for high-efficiency deburring, edge rounding, slag removal, oxide layer removal, and surface finishing. It is ideal for processing carbon steel, stainless steel, aluminum, copper, and various non-ferrous metals after punching, shearing, laser cutting, plasma cutting, or flame cutting.
The machine combines three processing stations:
A steel hammer flap brush station for slag knocking
A wide abrasive belt grinding station for smoothing
A multi-directional disc brush station for edge rounding and deburring
These components enable complete burr removal and uniform R-edge formation on all outer edges and internal holes — in a single pass, without compromising part dimensions.
Steel Hammer Flap Brush Unit
Removes heavy slag and large burrs on part edges.
Uses horizontal oscillation and rotation to knock off slag particles.
Wide Abrasive Belt Unit
Smooths surfaces and removes residual burrs.
Capable of polishing and linear brushing.
Planetary Disc Brush Unit (6 Heads)
Deburrs and rounds outer/inner contours with flexible abrasive discs.
Each disc rotates on its axis and revolves around a central axis (planetary movement) to achieve 360° coverage with no dead angles.
Ideal for removing burrs from perforated and complex shapes.
Each unit can operate independently or in combination, allowing for:
Standalone slag removal
Standalone surface grinding or brushing
Dedicated edge deburring, including film-covered parts (no surface scratching)
Equipped with strong vacuum adsorption for part fixation.
Supports through-feed processing of parts ≥ 50mm × 50mm, thickness 0.5–10mm, without the need for fixtures.
Frequency-controlled conveyor ensures precise speed adjustment.
Powerful upper-position 18.5 kW vacuum fan for dust extraction.
Water curtain + high-pressure mist system filters grinding particles.
Captures metal powder for recycling while releasing clean air.
Creates a safe, clean, and eco-friendly workplace.
⚡ Efficiency: Continuous feeding supports mass production with high throughput.
Consistency: All parts are processed with consistent quality—superior to manual methods.
Cost Saving: Reduces labor, consumable waste, and unit processing cost.
Environment & Safety: Enclosed wet dust collection and no sparks ensure operator safety.
Surface Quality: Achieves fine finish and smooth R-rounded edges, even on film-covered parts.
| Item | Specification |
|---|---|
| Max Working Width | ≤ 1020 mm |
| Working Thickness | 1 – 80 mm |
| Min Workpiece Size | 50 × 50 mm (solid parts, 0.5–10 mm thick) |
| Total Power | 50.35 kW |
| Steel Hammer Brush Size | Φ162 mm |
| Abrasive Belt Size | 1910 × 1050 mm |
| Disc Brush Size | Φ300 × 300 mm |
| Feed Speed | 0.5 – 6 m/min (variable) |
| Belt Speed | ~14 m/s |
| Disc Brush Spin Speed | 8 – 26 m/s (variable) |
| Disc Brush Revolution Speed | 1 – 15 rpm |
| Disc Brush Planetary Units | 1 revolution head, 6 rotation heads |
| Thickness Servo Adjustment | 0.01 mm accuracy |
| Brush Wear Compensation | 0.01 mm accuracy |
| Dust Extraction Volume | 4000 m³/h |
| Machine Size (L×W×H) | 3600 × 2150 × 2500 mm |
| Machine Weight | Approx. 4.5 Tons |
| Component | Specification / Brand | Function |
|---|---|---|
| Hammer Brush Motor | 7.5 kW – Shiyang | Brush rotation |
| Hammer Oscillation Motor | 1.5 kW Reducer – Shengbang | Horizontal swing |
| Belt Motor | 11 kW – Shiyang | Belt drive |
| Main Grinding Wheel | Φ185 × 1050 mm – Linus | Abrasive contact drum |
| Disc Brush Motors | 3 × 2.2 kW – Shiyang | Brush rotation |
| Disc Brush Revolution Motor | 0.75 kW – Shengbang | Public rotation |
| Brush Lifting Servo | 750W – Weichuang | Wear compensation |
| Conveyor Motor | 3 kW – Leibo + BKA87 Reducer | Belt drive |
| Thickness Adjustment Servo | 750W – Weichuang | Table lift |
| Vacuum Fan | 18.5 kW – Jiuzhou + 18.5 kW VFD | Part suction |
| Touchscreen + PLC | 7” HMI – Weichuang | Central control |
| Bearings | NSK | High-speed rotation |
| Low Voltage Electrical | Chint | Safety & Control |
This 1000mm rotary deburring machine is purpose-built for removing heavy slag from metal parts processed by plasma cutting or flame cutting. It features a robust rotary hammer or deslagging unit engineered to knock off thick and hardened slag, preparing the workpieces for further deburring, edge rounding, or finishing operations. It is a highly efficient and cost-effective solution for metal fabrication shops requiring high-volume processing of thick steel parts.
Heavy slag removal after plasma cutting
Slag and burr removal after oxy-fuel/flame cutting
Pre-treatment before deburring, edge rounding, or painting
Applicable to carbon steel, low-alloy steel, and thick sheet or plate
The deburring process removes burrs, spatter, and other surface irregularities from metal parts, typically caused by cutting, punching, or thermal processes. Depending on the method used, deburring can result in either a sharp edge or a rounded secondary edge.
Thorough edge rounding significantly reduces the risk of injury from sharp metal edges and enhances coating performance by improving paint and powder adhesion. A well-rounded edge ensures better durability, corrosion resistance, and overall surface quality.
To achieve optimal coating results, oxide layers along the inner and outer contours of cut edges must be removed. Effective oxide removal ensures strong paint adhesion, especially on laser-cut or plasma-cut steel parts.
A consistent, decorative straight-line or “grained” surface finish can be achieved using abrasive belt units. This finish is ideal for parts requiring a brushed appearance or specific surface textures for aesthetic or functional purposes.
A non-directional or “vibration” finish is created using orbital heads, such as those installed on the DiscMaster TD series. This type of finish is excellent for parts that require a uniform, matte, or swirl pattern, often used in decorative or pre-coating applications.
Processing small or lightweight parts during deburring and edge rounding can be challenging. Our disc-type deburring machines provide superior handling and finishing performance for small parts, ensuring precision and safety even at high production speeds.
Punched parts with dimensional distortion, bumps, or complex shapes require specialized treatment. The DiscMaster SF is designed to deburr and round edges on 3D-formed sheet metal components, delivering uniform results without compromising form or integrity.
After plasma or flame cutting, heavy slag often remains on the part’s surface. Our patented TwinBelt unit is specially engineered to aggressively and efficiently remove slag, preparing the part for further finishing processes such as deburring or coating.
This 1020mm automatic sheet metal deburring and finishing machine is an advanced dry-processing system designed for high-efficiency deburring, edge rounding, slag removal, oxide layer removal, and surface finishing. It is ideal for processing carbon steel, stainless steel, aluminum, copper, and various non-ferrous metals after punching, shearing, laser cutting, plasma cutting, or flame cutting.
The machine combines three processing stations:
A steel hammer flap brush station for slag knocking
A wide abrasive belt grinding station for smoothing
A multi-directional disc brush station for edge rounding and deburring
These components enable complete burr removal and uniform R-edge formation on all outer edges and internal holes — in a single pass, without compromising part dimensions.
Steel Hammer Flap Brush Unit
Removes heavy slag and large burrs on part edges.
Uses horizontal oscillation and rotation to knock off slag particles.
Wide Abrasive Belt Unit
Smooths surfaces and removes residual burrs.
Capable of polishing and linear brushing.
Planetary Disc Brush Unit (6 Heads)
Deburrs and rounds outer/inner contours with flexible abrasive discs.
Each disc rotates on its axis and revolves around a central axis (planetary movement) to achieve 360° coverage with no dead angles.
Ideal for removing burrs from perforated and complex shapes.
Each unit can operate independently or in combination, allowing for:
Standalone slag removal
Standalone surface grinding or brushing
Dedicated edge deburring, including film-covered parts (no surface scratching)
Equipped with strong vacuum adsorption for part fixation.
Supports through-feed processing of parts ≥ 50mm × 50mm, thickness 0.5–10mm, without the need for fixtures.
Frequency-controlled conveyor ensures precise speed adjustment.
Powerful upper-position 18.5 kW vacuum fan for dust extraction.
Water curtain + high-pressure mist system filters grinding particles.
Captures metal powder for recycling while releasing clean air.
Creates a safe, clean, and eco-friendly workplace.
⚡ Efficiency: Continuous feeding supports mass production with high throughput.
Consistency: All parts are processed with consistent quality—superior to manual methods.
Cost Saving: Reduces labor, consumable waste, and unit processing cost.
Environment & Safety: Enclosed wet dust collection and no sparks ensure operator safety.
Surface Quality: Achieves fine finish and smooth R-rounded edges, even on film-covered parts.
| Item | Specification |
|---|---|
| Max Working Width | ≤ 1020 mm |
| Working Thickness | 1 – 80 mm |
| Min Workpiece Size | 50 × 50 mm (solid parts, 0.5–10 mm thick) |
| Total Power | 50.35 kW |
| Steel Hammer Brush Size | Φ162 mm |
| Abrasive Belt Size | 1910 × 1050 mm |
| Disc Brush Size | Φ300 × 300 mm |
| Feed Speed | 0.5 – 6 m/min (variable) |
| Belt Speed | ~14 m/s |
| Disc Brush Spin Speed | 8 – 26 m/s (variable) |
| Disc Brush Revolution Speed | 1 – 15 rpm |
| Disc Brush Planetary Units | 1 revolution head, 6 rotation heads |
| Thickness Servo Adjustment | 0.01 mm accuracy |
| Brush Wear Compensation | 0.01 mm accuracy |
| Dust Extraction Volume | 4000 m³/h |
| Machine Size (L×W×H) | 3600 × 2150 × 2500 mm |
| Machine Weight | Approx. 4.5 Tons |
| Component | Specification / Brand | Function |
|---|---|---|
| Hammer Brush Motor | 7.5 kW – Shiyang | Brush rotation |
| Hammer Oscillation Motor | 1.5 kW Reducer – Shengbang | Horizontal swing |
| Belt Motor | 11 kW – Shiyang | Belt drive |
| Main Grinding Wheel | Φ185 × 1050 mm – Linus | Abrasive contact drum |
| Disc Brush Motors | 3 × 2.2 kW – Shiyang | Brush rotation |
| Disc Brush Revolution Motor | 0.75 kW – Shengbang | Public rotation |
| Brush Lifting Servo | 750W – Weichuang | Wear compensation |
| Conveyor Motor | 3 kW – Leibo + BKA87 Reducer | Belt drive |
| Thickness Adjustment Servo | 750W – Weichuang | Table lift |
| Vacuum Fan | 18.5 kW – Jiuzhou + 18.5 kW VFD | Part suction |
| Touchscreen + PLC | 7” HMI – Weichuang | Central control |
| Bearings | NSK | High-speed rotation |
| Low Voltage Electrical | Chint | Safety & Control |
