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AFYM26
2600MM CNC Panel Bending Center represents a significant advancement in the field of sheet metal processing and fabrication. Designed for high efficiency and precision, this machine caters to industries that require complex bending of panels, such as automotive, aerospace, furniture manufacturing, and construction. With its robust construction, advanced technology, and user-friendly interface, the 2600MM CNC Panel Bending Center is engineered to meet the evolving demands of modern manufacturing.
1. CNC Control System
The heart of the 2600MM CNC Panel Bending Center is its state-of-the-art CNC control system. This system allows for:
Precision Programming: Operators can program complex bending sequences with ease, enabling high accuracy and repeatability in production.
User-Friendly Interface: The control panel features an intuitive graphical user interface (GUI) that simplifies machine operation and setup. Operators can quickly access various functions and make adjustments on the fly.
2. Automatic Tool Change
The automatic tool change feature is crucial for enhancing productivity:
Reduced Downtime: The machine can switch between different tools without manual intervention, significantly reducing the time needed for setup and changing dies.
Versatility: This feature allows for the use of various bending tools, accommodating a wide range of panel shapes and thicknesses.
3. Arm-Type Feeding System
The arm-type feeding mechanism is designed to provide precise and reliable handling of metal sheets:
Accurate Positioning: The feeding system ensures that panels are accurately positioned for bending, minimizing errors and improving the overall quality of the finished product.
Heavy-Duty Design: Built to handle heavy sheets, the arm-type feeder can easily manage the weight and size of the materials being processed.
4. Bending Capacity
The 2600MM CNC Panel Bending Center boasts impressive bending capabilities:
Maximum Bending Length: Capable of bending sheets up to 2600mm in length, it caters to a variety of applications, including larger panels used in construction and manufacturing.
Thickness Range: The machine can accommodate a range of material thicknesses, providing flexibility for different production needs.
5. Robust Construction
Durability and stability are vital for consistent performance:
High-Quality Materials: Constructed from premium materials, the machine is designed to withstand the rigors of heavy industrial use.
Vibration Dampening: Advanced engineering techniques are employed to reduce vibrations during operation, which contributes to improved accuracy and surface finish.
6. High Precision and Quality
The CNC Panel Bending Center ensures that every panel is bent to the highest standards:
Tight Tolerances: Capable of achieving tight tolerances, this machine meets the stringent requirements of industries like aerospace and automotive.
Surface Finish: The bending process is designed to produce a superior surface finish, reducing the need for secondary operations.
7. Safety Features
Safety is a paramount concern in any industrial setting:
Emergency Stop Buttons: Strategically placed emergency stop buttons provide quick access to halt operations in case of emergencies.
Safety Guards: The machine is equipped with protective guards that prevent accidental contact with moving parts.
Benefits
1. Increased Productivity
The combination of automatic tool change and a reliable feeding system leads to significant productivity gains:
Reduced Cycle Times: With the ability to process multiple panels in succession without manual tool changes, overall production efficiency is enhanced.
Streamlined Workflow: Operators can focus on monitoring the machine rather than making constant adjustments, allowing for better workflow management.
2. Cost Efficiency
Investing in the 2600MM CNC Panel Bending Center can lead to long-term cost savings:
Lower Labor Costs: Automation reduces the need for manual labor, decreasing overall operational costs.
Material Optimization: Precise bending minimizes material waste, ensuring that every piece is utilized effectively.
3. Enhanced Quality Control
The precision capabilities of this machine translate into better quality products:
Consistent Results: The CNC control ensures that every panel is bent to the same specifications, improving the consistency of the final products.
Quality Assurance: With tight tolerances and excellent surface finish, the machine helps manufacturers meet industry standards and customer expectations.
4. Flexibility in Production
The 2600MM CNC Panel Bending Center is designed to handle a wide variety of applications:
Versatile Applications: From automotive parts to architectural panels, this machine can cater to diverse industries.
Customizable Settings: Operators can easily adjust settings for different materials and thicknesses, enhancing the machine's versatility.
Applications
1. Automotive Industry
In the automotive sector, the ability to produce complex parts with precision is essential. The CNC Panel Bending Center can manufacture components such as:
Chassis Parts: Critical structural components that require high strength and durability.
Body Panels: Complex shapes and designs that contribute to vehicle aesthetics and functionality.
2. Aerospace Industry
The aerospace industry demands the highest levels of precision and quality:
Aircraft Components: The machine can produce parts that meet strict regulatory requirements, ensuring safety and performance.
Heat Shields: Specialized parts designed to protect sensitive equipment from thermal damage.
3. Construction and Architecture
In construction, the 2600MM CNC Panel Bending Center can be used to manufacture:
Architectural Panels: Aesthetic and functional panels that enhance building design.
Structural Supports: Heavy-duty supports that require precise bending to ensure structural integrity.
4. Furniture Manufacturing
The machine can also be used in the furniture industry to create:
Metal Frames: Sturdy frames for various types of furniture, ensuring durability and style.
Decorative Elements: Intricate designs that enhance the visual appeal of furniture pieces.
Technical Specifications
Maximum Bending Length: 2600mm
Maximum Bending Thickness: Varies based on material type; typically up to 6mm for mild steel.
Feeding Mechanism: Arm-type feeding system for precise positioning.
Tool Change System: Automatic tool change with quick-release features.
Control System: Advanced CNC control with graphical user interface.
Power Requirements: Typically operates on a three-phase power supply (e.g., 380V).
Overall Dimensions: Variable based on design; typically around 6000 × 3300 × 2900 (L x W x H).
Weight: Approximately 25100 kg, subject to specific configuration.
Operational Considerations
1. Setup and Calibration
Before operation, the machine must be properly set up and calibrated:
Initial Calibration: Ensuring that all components are correctly aligned and functioning is critical for optimal performance.
Tooling Selection: Choose the appropriate tooling based on the material and specifications of the panels to be processed.
2. Material Handling
Proper material handling practices enhance productivity and safety:
Loading Procedures: Use suitable equipment to load heavy sheets onto the feeding mechanism to avoid injuries.
Storage Conditions: Store materials in a clean and dry environment to prevent damage and corrosion.
3. Maintenance
Regular maintenance is crucial for the longevity and performance of the machine:
Routine Inspections: Periodically check for wear and tear on components, including tools and feed systems.
Lubrication: Ensure that all moving parts are adequately lubricated to reduce friction and prevent damage.
4. Operator Training
Training operators is essential for safe and efficient operation:
Comprehensive Training Programs: Provide thorough training on machine operation, safety protocols, and emergency procedures.
Ongoing Education: Encourage operators to stay updated on best practices and new features of the machinery.
| Item | Unit | AFCD15 | AFYD15 | AFCM15 | AFYM15 | AFYM16 | AFYM21 | AFYM26 |
|---|---|---|---|---|---|---|---|---|
| Bending thickness (stainless steel) | mm | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 |
| Bending thickness (carbon steel) | mm | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 2.0 | 2.0 |
| Rotatable diagonal | mm | 2000 | 2000 | 2000 | 2000 | 2500 | 2500 | 2950 |
| Min. bending size (length) | mm | 200 | 200 | 350 | 350 | 350 | 350 | 350 |
| Min. bending size (width) | mm | 170 | 170 | 170 | 170 | 200 | 200 | 200 |
| Max. bending height | mm | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Bending angle | ±45° | ±45° | ±45° | ±45° | ±45° | ±45° | ±45° | |
| Control the number of axes | Pcs | 9 | 13 | 15 | 15 | 16 | 18 | 18 |
| Downward speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Bending speed | mm/s | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
| Motor energy consumption | kW | 5.5 | 6.0 | 6.5 | 6.5 | 8.5 | 7.5 | 10.8 |
| External dimensions (L × W × H) | mm | 4100 × 2500 × 2450 | 4100 × 2500 × 2450 | 4100 × 2500 × 2450 | 4500 × 2900 × 2600 | 4500 × 2900 × 2600 | 5500 × 3300 × 2900 | 6000 × 3300 × 2900 |
| Weight | Kg | 8500 | 8450 | 9000 | 9800 | 16500 | 18500 | 25100 |
1. Brackets for Various Purposes
Brackets are critical components designed to secure and support a wide array of equipment and structures. Our CNC bending technology allows us to produce brackets in diverse sizes and configurations tailored to your specific needs.
Capabilities:
High Tolerance: We handle brackets that require precise dimensions, even with complex bends in different directions.
Full Service: Our process includes bending, deburring, tapping, cleaning, and packaging, ensuring that your brackets are ready for delivery.
Versatility: From simple L-shaped brackets to intricate multi-bend designs, our CNC bending capabilities guarantee accurate and reliable results.
2. Enclosures for Gas Tank Valves
Protective enclosures are vital for safeguarding electronic components and machinery against environmental and physical hazards.
Case Study: A pharmaceutical customer required the design and manufacturing of protective housing to attach heavy gas tank valves securely to a brick wall.
Solution: We developed heavy gauge stainless steel brackets and covers using CNC bending. The bespoke enclosures featured intricate shapes and were fabricated to precise dimensions, ensuring a perfect fit for the equipment.
Additional Work: We also installed galvanized fencing around the CO2 tanks to enhance safety.
3. Precision Aluminium Metal Cleats for Airbus
Our CNC bending capabilities extend to producing high-quality cleats for the aerospace industry.
Features:
Corrosion Resistance: Cleats are manufactured with protective coatings when necessary.
Precision Engineering: We achieve precise bends and angles, often working with tolerances as tight as 0.05mm, ensuring compatibility and reliability in aerospace applications.
4. Heat Shields for Aerospace Applications
Heat shields are essential for protecting sensitive equipment from high temperatures and thermal radiation.
Fabrication:
Using CNC bending, we produce heat shields with intricate shapes and configurations, providing effective thermal insulation and protection for aerospace applications.
Our manufacturing process ensures that each heat shield meets the stringent requirements of the aerospace industry, maintaining functionality and safety.
2600MM CNC Panel Bending Center represents a significant advancement in the field of sheet metal processing and fabrication. Designed for high efficiency and precision, this machine caters to industries that require complex bending of panels, such as automotive, aerospace, furniture manufacturing, and construction. With its robust construction, advanced technology, and user-friendly interface, the 2600MM CNC Panel Bending Center is engineered to meet the evolving demands of modern manufacturing.
1. CNC Control System
The heart of the 2600MM CNC Panel Bending Center is its state-of-the-art CNC control system. This system allows for:
Precision Programming: Operators can program complex bending sequences with ease, enabling high accuracy and repeatability in production.
User-Friendly Interface: The control panel features an intuitive graphical user interface (GUI) that simplifies machine operation and setup. Operators can quickly access various functions and make adjustments on the fly.
2. Automatic Tool Change
The automatic tool change feature is crucial for enhancing productivity:
Reduced Downtime: The machine can switch between different tools without manual intervention, significantly reducing the time needed for setup and changing dies.
Versatility: This feature allows for the use of various bending tools, accommodating a wide range of panel shapes and thicknesses.
3. Arm-Type Feeding System
The arm-type feeding mechanism is designed to provide precise and reliable handling of metal sheets:
Accurate Positioning: The feeding system ensures that panels are accurately positioned for bending, minimizing errors and improving the overall quality of the finished product.
Heavy-Duty Design: Built to handle heavy sheets, the arm-type feeder can easily manage the weight and size of the materials being processed.
4. Bending Capacity
The 2600MM CNC Panel Bending Center boasts impressive bending capabilities:
Maximum Bending Length: Capable of bending sheets up to 2600mm in length, it caters to a variety of applications, including larger panels used in construction and manufacturing.
Thickness Range: The machine can accommodate a range of material thicknesses, providing flexibility for different production needs.
5. Robust Construction
Durability and stability are vital for consistent performance:
High-Quality Materials: Constructed from premium materials, the machine is designed to withstand the rigors of heavy industrial use.
Vibration Dampening: Advanced engineering techniques are employed to reduce vibrations during operation, which contributes to improved accuracy and surface finish.
6. High Precision and Quality
The CNC Panel Bending Center ensures that every panel is bent to the highest standards:
Tight Tolerances: Capable of achieving tight tolerances, this machine meets the stringent requirements of industries like aerospace and automotive.
Surface Finish: The bending process is designed to produce a superior surface finish, reducing the need for secondary operations.
7. Safety Features
Safety is a paramount concern in any industrial setting:
Emergency Stop Buttons: Strategically placed emergency stop buttons provide quick access to halt operations in case of emergencies.
Safety Guards: The machine is equipped with protective guards that prevent accidental contact with moving parts.
Benefits
1. Increased Productivity
The combination of automatic tool change and a reliable feeding system leads to significant productivity gains:
Reduced Cycle Times: With the ability to process multiple panels in succession without manual tool changes, overall production efficiency is enhanced.
Streamlined Workflow: Operators can focus on monitoring the machine rather than making constant adjustments, allowing for better workflow management.
2. Cost Efficiency
Investing in the 2600MM CNC Panel Bending Center can lead to long-term cost savings:
Lower Labor Costs: Automation reduces the need for manual labor, decreasing overall operational costs.
Material Optimization: Precise bending minimizes material waste, ensuring that every piece is utilized effectively.
3. Enhanced Quality Control
The precision capabilities of this machine translate into better quality products:
Consistent Results: The CNC control ensures that every panel is bent to the same specifications, improving the consistency of the final products.
Quality Assurance: With tight tolerances and excellent surface finish, the machine helps manufacturers meet industry standards and customer expectations.
4. Flexibility in Production
The 2600MM CNC Panel Bending Center is designed to handle a wide variety of applications:
Versatile Applications: From automotive parts to architectural panels, this machine can cater to diverse industries.
Customizable Settings: Operators can easily adjust settings for different materials and thicknesses, enhancing the machine's versatility.
Applications
1. Automotive Industry
In the automotive sector, the ability to produce complex parts with precision is essential. The CNC Panel Bending Center can manufacture components such as:
Chassis Parts: Critical structural components that require high strength and durability.
Body Panels: Complex shapes and designs that contribute to vehicle aesthetics and functionality.
2. Aerospace Industry
The aerospace industry demands the highest levels of precision and quality:
Aircraft Components: The machine can produce parts that meet strict regulatory requirements, ensuring safety and performance.
Heat Shields: Specialized parts designed to protect sensitive equipment from thermal damage.
3. Construction and Architecture
In construction, the 2600MM CNC Panel Bending Center can be used to manufacture:
Architectural Panels: Aesthetic and functional panels that enhance building design.
Structural Supports: Heavy-duty supports that require precise bending to ensure structural integrity.
4. Furniture Manufacturing
The machine can also be used in the furniture industry to create:
Metal Frames: Sturdy frames for various types of furniture, ensuring durability and style.
Decorative Elements: Intricate designs that enhance the visual appeal of furniture pieces.
Technical Specifications
Maximum Bending Length: 2600mm
Maximum Bending Thickness: Varies based on material type; typically up to 6mm for mild steel.
Feeding Mechanism: Arm-type feeding system for precise positioning.
Tool Change System: Automatic tool change with quick-release features.
Control System: Advanced CNC control with graphical user interface.
Power Requirements: Typically operates on a three-phase power supply (e.g., 380V).
Overall Dimensions: Variable based on design; typically around 6000 × 3300 × 2900 (L x W x H).
Weight: Approximately 25100 kg, subject to specific configuration.
Operational Considerations
1. Setup and Calibration
Before operation, the machine must be properly set up and calibrated:
Initial Calibration: Ensuring that all components are correctly aligned and functioning is critical for optimal performance.
Tooling Selection: Choose the appropriate tooling based on the material and specifications of the panels to be processed.
2. Material Handling
Proper material handling practices enhance productivity and safety:
Loading Procedures: Use suitable equipment to load heavy sheets onto the feeding mechanism to avoid injuries.
Storage Conditions: Store materials in a clean and dry environment to prevent damage and corrosion.
3. Maintenance
Regular maintenance is crucial for the longevity and performance of the machine:
Routine Inspections: Periodically check for wear and tear on components, including tools and feed systems.
Lubrication: Ensure that all moving parts are adequately lubricated to reduce friction and prevent damage.
4. Operator Training
Training operators is essential for safe and efficient operation:
Comprehensive Training Programs: Provide thorough training on machine operation, safety protocols, and emergency procedures.
Ongoing Education: Encourage operators to stay updated on best practices and new features of the machinery.
| Item | Unit | AFCD15 | AFYD15 | AFCM15 | AFYM15 | AFYM16 | AFYM21 | AFYM26 |
|---|---|---|---|---|---|---|---|---|
| Bending thickness (stainless steel) | mm | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 |
| Bending thickness (carbon steel) | mm | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 2.0 | 2.0 |
| Rotatable diagonal | mm | 2000 | 2000 | 2000 | 2000 | 2500 | 2500 | 2950 |
| Min. bending size (length) | mm | 200 | 200 | 350 | 350 | 350 | 350 | 350 |
| Min. bending size (width) | mm | 170 | 170 | 170 | 170 | 200 | 200 | 200 |
| Max. bending height | mm | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Bending angle | ±45° | ±45° | ±45° | ±45° | ±45° | ±45° | ±45° | |
| Control the number of axes | Pcs | 9 | 13 | 15 | 15 | 16 | 18 | 18 |
| Downward speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Bending speed | mm/s | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
| Motor energy consumption | kW | 5.5 | 6.0 | 6.5 | 6.5 | 8.5 | 7.5 | 10.8 |
| External dimensions (L × W × H) | mm | 4100 × 2500 × 2450 | 4100 × 2500 × 2450 | 4100 × 2500 × 2450 | 4500 × 2900 × 2600 | 4500 × 2900 × 2600 | 5500 × 3300 × 2900 | 6000 × 3300 × 2900 |
| Weight | Kg | 8500 | 8450 | 9000 | 9800 | 16500 | 18500 | 25100 |
1. Brackets for Various Purposes
Brackets are critical components designed to secure and support a wide array of equipment and structures. Our CNC bending technology allows us to produce brackets in diverse sizes and configurations tailored to your specific needs.
Capabilities:
High Tolerance: We handle brackets that require precise dimensions, even with complex bends in different directions.
Full Service: Our process includes bending, deburring, tapping, cleaning, and packaging, ensuring that your brackets are ready for delivery.
Versatility: From simple L-shaped brackets to intricate multi-bend designs, our CNC bending capabilities guarantee accurate and reliable results.
2. Enclosures for Gas Tank Valves
Protective enclosures are vital for safeguarding electronic components and machinery against environmental and physical hazards.
Case Study: A pharmaceutical customer required the design and manufacturing of protective housing to attach heavy gas tank valves securely to a brick wall.
Solution: We developed heavy gauge stainless steel brackets and covers using CNC bending. The bespoke enclosures featured intricate shapes and were fabricated to precise dimensions, ensuring a perfect fit for the equipment.
Additional Work: We also installed galvanized fencing around the CO2 tanks to enhance safety.
3. Precision Aluminium Metal Cleats for Airbus
Our CNC bending capabilities extend to producing high-quality cleats for the aerospace industry.
Features:
Corrosion Resistance: Cleats are manufactured with protective coatings when necessary.
Precision Engineering: We achieve precise bends and angles, often working with tolerances as tight as 0.05mm, ensuring compatibility and reliability in aerospace applications.
4. Heat Shields for Aerospace Applications
Heat shields are essential for protecting sensitive equipment from high temperatures and thermal radiation.
Fabrication:
Using CNC bending, we produce heat shields with intricate shapes and configurations, providing effective thermal insulation and protection for aerospace applications.
Our manufacturing process ensures that each heat shield meets the stringent requirements of the aerospace industry, maintaining functionality and safety.
