DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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60T 2500mm 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup And Mechanical Compensation

All-Electric Press Brake is a type of metalworking machine that uses fully electric servo motors to control the bending process of sheet metal, as opposed to traditional hydraulic or mechanical systems.
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  • WD60/2500

WD60/2500 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup and Mechanical Compensation

The WD60/2500 is a 6+4+1 Axis Full Electric Servo Press Brake designed to meet the high-precision, high-efficiency, and low-energy consumption requirements of modern manufacturing. This machine integrates advanced full electric servo drive technology, automatic tool setup, and mechanical compensation functions, making it ideal for bending a wide range of metals such as aluminum, stainless steel, and carbon steel. It is widely used in industries such as automotive manufacturing, aerospace, electromechanical equipment, and home appliance production.

1. Key Features

1.1 Full Electric Servo Drive System

The WD60/2500 is equipped with a full electric servo drive system, which offers higher precision and stability compared to traditional hydraulic press brakes. The electric system is more energy-efficient, as the servo motor only operates when needed, eliminating the energy waste associated with traditional hydraulic systems. This leads to lower operating costs, reduced maintenance, and a quieter working environment.

  • Energy Efficiency: The servo motor adjusts power output based on load requirements, maximizing energy usage.

  • Low Noise Operation: The electric drive system operates with minimal noise, improving the working environment.

  • No Hydraulic Fluid: The machine eliminates the need for hydraulic oil, reducing maintenance and the risk of contamination.

1.2 6+4+1 Axis Control System

The WD60/2500 features an advanced 6+4+1 axis control system, providing greater precision and flexibility for complex bending operations.

  • 6 Axis Control: Includes X-axis (backgauge), Y1/Y2 axes (ram movement), Z1/Z2 axes (ram stroke adjustment), and R-axis (curvature compensation).

  • 4 Independent Axes: Provides precise control over the backgauge, enabling customized bending for a variety of workpieces.

  • 1 Axis Mechanical Compensation: The mechanical compensation system automatically adjusts the working table's deformation, ensuring accurate bends regardless of material thickness variation or thermal effects.

1.3 Automatic Tool Setup

The machine is equipped with automatic tool setup, which allows for automatic adjustment of tool positions and configurations. This feature reduces manual intervention, saves time, and ensures consistent tool positioning for every bending operation.

  • Automatic Tool Setup: Eliminates the need for manual setup, making operations simpler and increasing production efficiency.

  • Quick Tool Changes: The automatic system allows for rapid tool changes, minimizing downtime and optimizing workflow.

1.4 Mechanical Compensation System

The WD60/2500 comes with a mechanical compensation system that compensates for deformations caused by variations in material thickness, temperature fluctuations, and processing-induced stresses. This system ensures that the bending process remains accurate even when workpieces are prone to distortion.

  • Automatic Calibration: The system automatically adjusts based on real-time data to ensure consistent precision.

  • Increased Accuracy: The compensation ensures that all bends meet the required specifications, especially for high-precision components.

WD6020

2.Technical Parameters of the All-Electric Press Brake

Parameter Name Unit WS 40/1500 WS 60/2000 WS 80/2500 WD 40/1500 WD 60/2000 WD 60/2500 WD 80/2500
Bending Force kN 400 600 800 400 600 600 800
Effective Bending Length mm 1500 2000 2500 1500 2000 2500 2500
Maximum Open Height mm 400 400 420 400 400 420 420
Distance Between Columns mm 1140 1500 2010 1140 1500 2010 2010
Throat Depth mm 300 400 400 300 400 400 400
Slider Stroke mm 160 160 160 160 160 160 160
Rapid Descend Speed mm/s 200 200 200 200 200 200 200
Working Speed mm/s 1-80 1-80 1-80 1-80 1-80 1-80 1-80
Return Speed mm/s 200 200 200 200 200 200 200
Rear Positioning Size mm 300 750 750 300 750 750 750
Control Axis Number pcs 6 6 6 10 10 10 10
Machine Power Consumption kW 3.5 5.5 7 4.5 5.5 5.5 7.5
Tooling Function / None None None Supported Supported Supported Supported
Dimensions (L x W x H) mm 1800 x 1540 x 2550 2200 x 1580 x 2550 2800 x 1650 x 2650 1800 x 1540 x 2550 2200 x 1580 x 2550 2800 x 1650 x 2650 2800 x 1650 x 2650
Machine Weight kg 3950 5500 7500 4050 5750 7650 7950

3. Applications

The WD60/2500 full electric servo press brake is highly versatile, making it suitable for various industries, especially where high bending accuracy is required.

  • Automotive Manufacturing: Ideal for bending automotive body parts, frames, and brackets.

  • Aerospace: Suitable for bending high-strength, lightweight metals such as aluminum and titanium alloys, ensuring precise angles and dimensions.

  • Home Appliance Industry: Widely used for bending metal sheets for home appliance housings, frames, and other components.

  • Electronics: Perfect for bending parts used in electrical appliances and devices.

  • Machinery & Equipment: Used for manufacturing complex structural metal parts that require precise bending.

4. Operational Advantages

The WD60/2500 is equipped with an advanced CNC control system and an intuitive touchscreen interface, making it easy to operate and monitor in real-time. This reduces the dependency on operator expertise and simplifies the workflow.

  • Smart Operation: The touchscreen interface is user-friendly and supports multiple languages, making it suitable for global users.

  • High Production Efficiency: With high automation, quick tool changes, and automatic tool setup, the machine improves production speed and reduces downtime.

  • Precision Control: The 6+4+1 axis control system ensures high precision for various bending requirements.

5. Conclusion

The WD60/2500 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup and Mechanical Compensation represents the cutting edge of press brake technology. Combining full electric servo drive, automatic tool setup, and mechanical compensation, this machine offers high efficiency, precision, and flexibility for modern metalworking. It is especially well-suited for industries that demand high-quality bends, such as automotive, aerospace, home appliance manufacturing, and electrical equipment production. With its energy-efficient design, advanced control system, and user-friendly operation, the WD60/2500 is an ideal solution for businesses looking to improve productivity while maintaining high bending accuracy.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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