800mm Deburring And Edge Rounding Machine for Heavy Slag Removal Deburring Edge Rounding After The Flame Cutting Processes of Metal Parts

800mm Deburring and Edge Rounding Machine for Heavy Slag Removal

Function & Application

This machine is a dry-type deburring, edge rounding, and heavy slag removal system designed for metal parts processed by flame cutting, plasma cutting, laser cutting, drilling, punching, and shearing. It features a combination of a steel hammer disc brush station, a transverse sanding belt station, and a multi-functional rolling brush unit, ensuring a comprehensive one-pass deburring and finishing.

1. Processing Scope

1.1 Processed Materials:

✔ Carbon Steel Plates
✔ Stainless Steel, Aluminum (Optional)

1.2 Machine Functions:

This dry-type processing machine combines:

• Steel Hammer Disc Brush Station

• Transverse Sanding Belt Station

• Universal Rotary Brush Station

It is designed for deburring, edge rounding, slag removal, polishing, and surface finishing.
✔ Removes burrs and slag from drilling, punching, shearing, laser cutting, plasma cutting, and flame cutting.
✔ Ensures smooth edges and hole contours with a small R arc effect.
✔ Provides safe, reliable processing while maintaining workpiece accuracy.

2. Working Principle

1. Steel Hammer Disc Brush Station

• Uses oscillating steel hammer brushes to knock off slag and large burrs from metal surfaces.

2. Transverse Sanding Belt Station

• Removes residual burrs and smooths the workpiece surface for further finishing.

3. Universal Rotary Brush Station

• Equipped with 4 sets of multi-directional abrasive flap brushes.

• Adjacent brushes rotate in opposite directions, while the entire brush assembly revolves.

• High-speed centrifugal grinding, scraping, shaving, and filing for edge rounding and hole deburring.

• Achieves uniform R-chamfering without affecting workpiece accuracy.

Independent Operation Mode:
✔ Steel Hammer Disc Station Alone → Removes slag from workpiece edges.
✔ Sanding Belt Station Alone → Performs surface brushing, polishing, and deburring.
✔ Rotary Brush Station Alone → Achieves 360° burr-free finishing without damaging protective film on sheet metal.

3. Additional Features

✔ Vacuum Worktable:

• Uses strong permanent magnetic adsorption for secure workpiece fixation.

• Supports pass-through processing for carbon steel parts ≥50mm × 50mm without special fixtures.

✔ Variable Frequency Conveyor System:

• Adjustable speed for controlled material feeding.

✔ Wet-Type Dust Collection System:

• Integrated high-pressure fan collects metal dust into a wet dust chamber.

• Uses water spray filtration to trap metal particles, ensuring clean air discharge.

• Provides a safer, cleaner workspace and allows for metal dust recycling.

Key Applications:

✔ Heavy slag removal from flame-cut parts
✔ Deburring and edge rounding for steel, aluminum, and stainless steel
✔ Surface finishing, polishing, and brushing
✔ Oxide removal and uniform edge rounding
✔ Suitable for carbon steel, stainless steel, and aluminum

Technical Specifications

Abrasive Consumables Used

✔ Flap Wheels
✔ Ceramic Emery Band
✔ Zirconium Emery Band
✔ Aluminum Oxide Emery Band
✔ Cubitron Emery Band
✔ Heavy Slag Removal Disc
✔ Scotch Emery Ban