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MSP-DL800
Steel Hammer Brush + Abrasive Belt + Roller Brush 800mm Deburring Machines for Deburring and Edge Rounding
The combination of steel hammer brushes, abrasive belts, and roller brushes in a single deburring machine offers a highly efficient solution for both deburring and edge rounding in metalworking applications. This type of machine is particularly suitable for finishing, smoothing, and cleaning metal parts after they have been machined, cut, or stamped.
Key Features and Benefits of an 800mm Deburring Machine with Steel Hammer Brush, Abrasive Belt, and Roller Brush:
1. Steel Hammer Brush
Function: Steel hammer brushes are commonly used to remove stubborn burrs, rust, and other hard contaminants from metal surfaces. They work by striking the surface with rotating brushes that feature steel pins, providing aggressive cleaning and smoothing.
Benefits:
Aggressive Deburring: Effectively removes heavy burrs and slag, particularly from materials like steel and aluminum.
Surface Cleaning: Cleans off contaminants, oxidation, and residues, preparing the part for further processing.
Durability: Steel hammer brushes can handle tough materials and extended use, making them suitable for high-volume production.
2. Abrasive Belt
Function: Abrasive belts are ideal for fine finishing and deburring on flat or contoured metal surfaces. The abrasive material (usually made from sandpaper, silicon carbide, or ceramic) helps to smooth out rough edges, remove residual burrs, and refine the surface finish.
Benefits:
Consistent Surface Finish: The abrasive belt provides uniform deburring, ensuring an even finish across the entire surface of the part.
Flexible for Different Materials: Abrasive belts can be easily swapped to suit different materials and burr sizes, from light to heavy burrs.
Versatility: Suitable for parts with complex geometries, as belts can follow contours and irregular shapes.
3. Roller Brush
Function: Roller brushes are used for edge rounding, which helps to smooth the sharp edges of metal parts, especially after deburring. They work by rotating around a central axis and applying gentle pressure to the edges of the material, rounding them to a specified radius.
Benefits:
Precise Edge Rounding: The roller brush ensures that parts have smooth, rounded edges, which is important for both functional and aesthetic purposes.
Minimal Material Removal: Unlike abrasive belts, roller brushes work gently on the part, avoiding excessive material removal while still achieving the desired edge radius.
Uniform Results: Multiple roller brushes can be used to achieve consistent results across various edge geometries.
800mm Working Width
Flexibility: The 800mm working width is an optimal size for a variety of medium- to large-sized parts, allowing for high throughput and efficient deburring and edge rounding.
Efficiency: An 800mm width allows for processing wider parts, reducing the need for multiple passes and increasing overall machine productivity. This is especially important for high-volume industries like automotive, aerospace, and metal fabrication.
Applications
Deburring and Edge Rounding: The combination of steel hammer brushes, abrasive belts, and roller brushes is particularly useful in industries that require deburring and edge rounding on metal components, such as:
Automotive Parts: Cleaning and finishing parts like brackets, frames, and components that require smooth edges and a burr-free surface.
Aerospace Components: Precision deburring and edge rounding for components like engine parts, fuselage elements, and landing gear.
Metal Fabrication: Cleaning and finishing metal parts after stamping, cutting, or laser cutting processes to ensure they are safe to handle and fit for further assembly.
Medical Device Manufacturing: Ensuring that components used in medical devices have smooth edges and clean surfaces for both safety and aesthetic reasons.
Electronics: Cleaning components such as heat sinks, brackets, and frames, which often require burr removal and edge smoothing.
Machine Features and Specifications:
Working Width: 800mm (ideal for a variety of metal parts)
Adjustable Feed Speed: Allows the user to control the speed of the part as it moves through the machine, optimizing results for different materials.
Multiple Workstations: The machine typically features multiple workstations for different processes (steel hammer brush, abrasive belt, and roller brush), allowing for integrated cleaning, deburring, and edge rounding in a single pass.
Dust Extraction: Given the abrasive nature of the process, an integrated dust extraction system is essential for collecting debris and maintaining a clean, safe working environment.
Flexibility: The machine can be customized with various abrasives, roller brushes, and settings to suit specific production requirements.
Advantages of Using This Type of Machine
Enhanced Productivity: The combination of steel hammer brushes, abrasive belts, and roller brushes reduces the need for multiple machines or steps in the process, speeding up production cycles.
Consistent Quality: The machine ensures uniform results across all processed parts, which is critical for industries that require precision.
Cost-Effectiveness: By automating the deburring and edge rounding processes, the machine reduces manual labor, minimizing errors and improving overall throughput, which leads to cost savings.
Improved Safety: With fully automated processes, workers can avoid the risks associated with manual deburring and edge rounding, improving workplace safety.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤800mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 39.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 1950mm × 2150mm | |
| Machine Weight | Approx. 3.5T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 800mm | |
| Abrasive Roller Brush Size | Φ300mm × 300mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 12m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 4 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 4000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
Steel Hammer Brush + Abrasive Belt + Roller Brush 800mm Deburring Machines for Deburring and Edge Rounding
The combination of steel hammer brushes, abrasive belts, and roller brushes in a single deburring machine offers a highly efficient solution for both deburring and edge rounding in metalworking applications. This type of machine is particularly suitable for finishing, smoothing, and cleaning metal parts after they have been machined, cut, or stamped.
Key Features and Benefits of an 800mm Deburring Machine with Steel Hammer Brush, Abrasive Belt, and Roller Brush:
1. Steel Hammer Brush
Function: Steel hammer brushes are commonly used to remove stubborn burrs, rust, and other hard contaminants from metal surfaces. They work by striking the surface with rotating brushes that feature steel pins, providing aggressive cleaning and smoothing.
Benefits:
Aggressive Deburring: Effectively removes heavy burrs and slag, particularly from materials like steel and aluminum.
Surface Cleaning: Cleans off contaminants, oxidation, and residues, preparing the part for further processing.
Durability: Steel hammer brushes can handle tough materials and extended use, making them suitable for high-volume production.
2. Abrasive Belt
Function: Abrasive belts are ideal for fine finishing and deburring on flat or contoured metal surfaces. The abrasive material (usually made from sandpaper, silicon carbide, or ceramic) helps to smooth out rough edges, remove residual burrs, and refine the surface finish.
Benefits:
Consistent Surface Finish: The abrasive belt provides uniform deburring, ensuring an even finish across the entire surface of the part.
Flexible for Different Materials: Abrasive belts can be easily swapped to suit different materials and burr sizes, from light to heavy burrs.
Versatility: Suitable for parts with complex geometries, as belts can follow contours and irregular shapes.
3. Roller Brush
Function: Roller brushes are used for edge rounding, which helps to smooth the sharp edges of metal parts, especially after deburring. They work by rotating around a central axis and applying gentle pressure to the edges of the material, rounding them to a specified radius.
Benefits:
Precise Edge Rounding: The roller brush ensures that parts have smooth, rounded edges, which is important for both functional and aesthetic purposes.
Minimal Material Removal: Unlike abrasive belts, roller brushes work gently on the part, avoiding excessive material removal while still achieving the desired edge radius.
Uniform Results: Multiple roller brushes can be used to achieve consistent results across various edge geometries.
800mm Working Width
Flexibility: The 800mm working width is an optimal size for a variety of medium- to large-sized parts, allowing for high throughput and efficient deburring and edge rounding.
Efficiency: An 800mm width allows for processing wider parts, reducing the need for multiple passes and increasing overall machine productivity. This is especially important for high-volume industries like automotive, aerospace, and metal fabrication.
Applications
Deburring and Edge Rounding: The combination of steel hammer brushes, abrasive belts, and roller brushes is particularly useful in industries that require deburring and edge rounding on metal components, such as:
Automotive Parts: Cleaning and finishing parts like brackets, frames, and components that require smooth edges and a burr-free surface.
Aerospace Components: Precision deburring and edge rounding for components like engine parts, fuselage elements, and landing gear.
Metal Fabrication: Cleaning and finishing metal parts after stamping, cutting, or laser cutting processes to ensure they are safe to handle and fit for further assembly.
Medical Device Manufacturing: Ensuring that components used in medical devices have smooth edges and clean surfaces for both safety and aesthetic reasons.
Electronics: Cleaning components such as heat sinks, brackets, and frames, which often require burr removal and edge smoothing.
Machine Features and Specifications:
Working Width: 800mm (ideal for a variety of metal parts)
Adjustable Feed Speed: Allows the user to control the speed of the part as it moves through the machine, optimizing results for different materials.
Multiple Workstations: The machine typically features multiple workstations for different processes (steel hammer brush, abrasive belt, and roller brush), allowing for integrated cleaning, deburring, and edge rounding in a single pass.
Dust Extraction: Given the abrasive nature of the process, an integrated dust extraction system is essential for collecting debris and maintaining a clean, safe working environment.
Flexibility: The machine can be customized with various abrasives, roller brushes, and settings to suit specific production requirements.
Advantages of Using This Type of Machine
Enhanced Productivity: The combination of steel hammer brushes, abrasive belts, and roller brushes reduces the need for multiple machines or steps in the process, speeding up production cycles.
Consistent Quality: The machine ensures uniform results across all processed parts, which is critical for industries that require precision.
Cost-Effectiveness: By automating the deburring and edge rounding processes, the machine reduces manual labor, minimizing errors and improving overall throughput, which leads to cost savings.
Improved Safety: With fully automated processes, workers can avoid the risks associated with manual deburring and edge rounding, improving workplace safety.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤800mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 39.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 1950mm × 2150mm | |
| Machine Weight | Approx. 3.5T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 800mm | |
| Abrasive Roller Brush Size | Φ300mm × 300mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 12m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 4 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 4000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
