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MSP-M800
In modern metal fabrication, the finishing process is just as critical as the initial cutting or forming. Sharp, burr-laden edges left by lasers, plasma cutters, or shears are more than just a quality issue; they are a significant safety hazard and a barrier to achieving a perfect final finish. The 800mm Automatic Edge Rounding Machine is engineered to address these challenges head-on. This robust, high-performance machine is designed to automate the essential process of deburring and radiusing metal edges, transforming dangerous, sharp workpieces into safe, smooth, and production-ready components. It represents a pivotal investment in enhancing workplace safety, improving product quality, and optimizing post-processing efficiency for a wide range of industries.
Elevating Workplace Safety and Product Quality
The primary mission of this machine is to eliminate the risks associated with manual handling of sharp metal parts. Manual deburring with grinders or files is a tedious, inconsistent, and dangerous operation that exposes workers to potential lacerations, repetitive strain injuries, and airborne metallic dust. By automating this process, the 800mm Edge Rounding Machine effectively removes the operator from direct contact with the hazardous edge, creating a safer working environment and aligning with the highest standards of occupational health and safety.
Beyond safety, the machine delivers unparalleled consistency and quality. Sharp edges and micro-burrs are not merely rough to the touch; they compromise the integrity of subsequent finishing stages. Most importantly, they adversely affect paint adhesion. A painted surface over a sharp edge will have a thinner coating, leading to premature chipping, corrosion, and finish failure. By creating a consistent, smooth radius on the edges, this machine ensures that coatings, powder coats, and paints adhere uniformly and durablely, significantly enhancing the product's aesthetic appeal, corrosion resistance, and overall longevity.
Unmatched Versatility and Robust Performance
This machine is built to handle the diverse needs of a busy workshop. Its core strength lies in its versatility:
Material Compatibility: It proficiently processes a wide spectrum of metals, including steel (mild and structural), aluminum (various alloys), and stainless steel. This makes it an ideal solution for job shops and factories that work with multiple material types.
Impressive Capacity: With a capability to handle material up to 80 mm thick and 800 mm wide, and supporting parts weighing up to 350 kg, this machine is suitable for a vast array of components, from heavy-duty structural plates and chassis parts to large-scale architectural elements.
Efficient Processing: The machine features four powerful Ø300x300 mm flap wheels. This large contact area and multi-wheel design ensure that even the longest edges are processed smoothly and efficiently in a single pass, eliminating the need for multiple manual interventions.
Advanced Design and Key Features
The 800mm Edge Rounding Machine incorporates several intelligent design features that guarantee reliability, ease of use, and superior results.
Magnetic Holder System (Vacuum Optional): The standard magnetic conveyor system is a masterpiece of engineering simplicity and effectiveness. It securely holds ferromagnetic materials (steel, some stainless steels) firmly in place during the rounding process, preventing any movement or vibration that could cause an inconsistent finish. For non-ferrous materials like aluminum or specific applications, an optional vacuum bed is available, providing versatile holding power for all metal types.
Variable Speed Control: The conveyor speed is electronically adjustable within a range of 0.5 to 6.0 meters per minute. This allows operators to fine-tune the machine precisely based on the material type, thickness, and desired radius. A slower speed allows for a more aggressive material removal and a larger radius, while a faster speed is perfect for a light deburring and softening of edges.
Integrated Dedusting System: Metal grinding generates a substantial amount of dust, which is harmful to both equipment and operator health. The machine is designed with a dedicated port for connecting an external dust extraction system (minimum requirement 2500 m³/h). This effectively captures dust at the source, keeping the work environment clean, protecting the machine's internal components, and ensuring visibility during operation.
Robust Construction: Weighing 2250 kg, the machine is built with a heavy-duty, vibration-dampening frame. This immense stability ensures consistent contact between the flap wheels and the workpiece, resulting in a perfectly uniform edge finish across the entire part length. The solid construction also guarantees long-term durability and reliability in demanding industrial environments.
Technical Specifications Table
| Feature Category | Specification Details |
|---|---|
| Model Name | 800mm Automatic Edge Rounding Machine |
| Primary Process | Deburring and Edge Rounding |
| Compatible Materials | Steel, Aluminum, Stainless Steel |
| Max. Material Thickness | 80 mm |
| Max. Material Width | 800 mm |
| Min. Part Dimensions | 50 mm x 50 mm |
| Max. Material Weight | 350 kg |
| Conveyor Speed | 0.5 - 6.0 m/min (Variable) |
| Flap Wheels | |
| - Quantity | 4 |
| - Dimensions | Ø300 x 300 mm |
| Holder/Conveyor System | Magnetic Standard (Vacuum Optional) |
| Working Height | 80 mm |
| Min. Deduster Requirement | 2500 m³/h |
| Machine Power Consumption | 8.3 kW / 13.8 kW |
| Machine Weight | 2250 kg |
Applications and Industries Served
The 800mm Edge Rounding Machine is an indispensable asset for any industry that works with sheet or plate metal. Key sectors include:
Structural Steel Fabrication: For preparing beams, columns, and plates before painting or galvanizing.
Metal Furniture and Architectural Fabrication: For creating safe, smooth edges on tables, partitions, railings, and cladding.
Transportation and Automotive: For deburring parts for trailers, truck chassis, and heavy vehicles.
Agricultural Machinery: For finishing components of harvesters, tractors, and other equipment.
General Metal Job Shops: As a versatile solution for handling diverse customer projects with the highest quality finish.
In modern metal fabrication, the finishing process is just as critical as the initial cutting or forming. Sharp, burr-laden edges left by lasers, plasma cutters, or shears are more than just a quality issue; they are a significant safety hazard and a barrier to achieving a perfect final finish. The 800mm Automatic Edge Rounding Machine is engineered to address these challenges head-on. This robust, high-performance machine is designed to automate the essential process of deburring and radiusing metal edges, transforming dangerous, sharp workpieces into safe, smooth, and production-ready components. It represents a pivotal investment in enhancing workplace safety, improving product quality, and optimizing post-processing efficiency for a wide range of industries.
Elevating Workplace Safety and Product Quality
The primary mission of this machine is to eliminate the risks associated with manual handling of sharp metal parts. Manual deburring with grinders or files is a tedious, inconsistent, and dangerous operation that exposes workers to potential lacerations, repetitive strain injuries, and airborne metallic dust. By automating this process, the 800mm Edge Rounding Machine effectively removes the operator from direct contact with the hazardous edge, creating a safer working environment and aligning with the highest standards of occupational health and safety.
Beyond safety, the machine delivers unparalleled consistency and quality. Sharp edges and micro-burrs are not merely rough to the touch; they compromise the integrity of subsequent finishing stages. Most importantly, they adversely affect paint adhesion. A painted surface over a sharp edge will have a thinner coating, leading to premature chipping, corrosion, and finish failure. By creating a consistent, smooth radius on the edges, this machine ensures that coatings, powder coats, and paints adhere uniformly and durablely, significantly enhancing the product's aesthetic appeal, corrosion resistance, and overall longevity.
Unmatched Versatility and Robust Performance
This machine is built to handle the diverse needs of a busy workshop. Its core strength lies in its versatility:
Material Compatibility: It proficiently processes a wide spectrum of metals, including steel (mild and structural), aluminum (various alloys), and stainless steel. This makes it an ideal solution for job shops and factories that work with multiple material types.
Impressive Capacity: With a capability to handle material up to 80 mm thick and 800 mm wide, and supporting parts weighing up to 350 kg, this machine is suitable for a vast array of components, from heavy-duty structural plates and chassis parts to large-scale architectural elements.
Efficient Processing: The machine features four powerful Ø300x300 mm flap wheels. This large contact area and multi-wheel design ensure that even the longest edges are processed smoothly and efficiently in a single pass, eliminating the need for multiple manual interventions.
Advanced Design and Key Features
The 800mm Edge Rounding Machine incorporates several intelligent design features that guarantee reliability, ease of use, and superior results.
Magnetic Holder System (Vacuum Optional): The standard magnetic conveyor system is a masterpiece of engineering simplicity and effectiveness. It securely holds ferromagnetic materials (steel, some stainless steels) firmly in place during the rounding process, preventing any movement or vibration that could cause an inconsistent finish. For non-ferrous materials like aluminum or specific applications, an optional vacuum bed is available, providing versatile holding power for all metal types.
Variable Speed Control: The conveyor speed is electronically adjustable within a range of 0.5 to 6.0 meters per minute. This allows operators to fine-tune the machine precisely based on the material type, thickness, and desired radius. A slower speed allows for a more aggressive material removal and a larger radius, while a faster speed is perfect for a light deburring and softening of edges.
Integrated Dedusting System: Metal grinding generates a substantial amount of dust, which is harmful to both equipment and operator health. The machine is designed with a dedicated port for connecting an external dust extraction system (minimum requirement 2500 m³/h). This effectively captures dust at the source, keeping the work environment clean, protecting the machine's internal components, and ensuring visibility during operation.
Robust Construction: Weighing 2250 kg, the machine is built with a heavy-duty, vibration-dampening frame. This immense stability ensures consistent contact between the flap wheels and the workpiece, resulting in a perfectly uniform edge finish across the entire part length. The solid construction also guarantees long-term durability and reliability in demanding industrial environments.
Technical Specifications Table
| Feature Category | Specification Details |
|---|---|
| Model Name | 800mm Automatic Edge Rounding Machine |
| Primary Process | Deburring and Edge Rounding |
| Compatible Materials | Steel, Aluminum, Stainless Steel |
| Max. Material Thickness | 80 mm |
| Max. Material Width | 800 mm |
| Min. Part Dimensions | 50 mm x 50 mm |
| Max. Material Weight | 350 kg |
| Conveyor Speed | 0.5 - 6.0 m/min (Variable) |
| Flap Wheels | |
| - Quantity | 4 |
| - Dimensions | Ø300 x 300 mm |
| Holder/Conveyor System | Magnetic Standard (Vacuum Optional) |
| Working Height | 80 mm |
| Min. Deduster Requirement | 2500 m³/h |
| Machine Power Consumption | 8.3 kW / 13.8 kW |
| Machine Weight | 2250 kg |
Applications and Industries Served
The 800mm Edge Rounding Machine is an indispensable asset for any industry that works with sheet or plate metal. Key sectors include:
Structural Steel Fabrication: For preparing beams, columns, and plates before painting or galvanizing.
Metal Furniture and Architectural Fabrication: For creating safe, smooth edges on tables, partitions, railings, and cladding.
Transportation and Automotive: For deburring parts for trailers, truck chassis, and heavy vehicles.
Agricultural Machinery: For finishing components of harvesters, tractors, and other equipment.
General Metal Job Shops: As a versatile solution for handling diverse customer projects with the highest quality finish.
