DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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Application of 100W Pulsed Air-Cooled Laser Cleaning Machine for Mold Cleaning

Views: 1     Author: Burke     Publish Time: 2026-02-03      Origin: Site

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Application of 100W Pulsed Air-Cooled Laser Cleaning Machine for Mold Cleaning

As manufacturing industries continue to demand higher mold precision and production efficiency, traditional mold cleaning methods such as sandblasting, chemical cleaning, and manual grinding are increasingly showing their limitations. These methods often cause surface damage, generate secondary pollution, and require long downtime.

The 100W pulsed air-cooled laser cleaning machine has emerged as an efficient, environmentally friendly, and non-contact solution for mold cleaning and maintenance.

经济款HN-QX(J)系列英文 100-300W-01.425


1. Principle of Pulsed Laser Mold Cleaning

Pulsed laser cleaning uses high-energy pulsed laser beams to irradiate the mold surface. Contaminants such as oil, carbon deposits, rubber residue, release agents, and oxide layers absorb the laser energy and are instantly vaporized or separated from the surface.

The mold base material has a much lower absorption rate, allowing the contaminants to be removed without damaging the mold surface or affecting dimensional accuracy.
With moderate power output, the 100W pulsed laser is especially suitable for precision molds and complex cavities.


2. Key Advantages of the 100W Air-Cooled Laser Cleaning Machine

Air-Cooled Design for Flexible Use

The air-cooled system eliminates the need for an external water chiller, resulting in a compact structure, easy installation, and high mobility. It is ideal for workshop use and on-site mold cleaning.

Non-Contact Cleaning, No Mold Damage

Laser cleaning is a completely non-contact process, producing no mechanical stress, no abrasion, and no deformation, effectively extending mold service life.

Effective Removal of Multiple Contaminants

The machine efficiently removes:

  • Oil, grease, and release agents

  • Rubber residue and carbon deposits

  • Oxide layers and light rust

  • Process residues from injection molding and die casting

Eco-Friendly and Consumable-Free

No chemicals, abrasives, or cleaning media are required. Laser cleaning produces minimal waste and meets modern environmental and safety standards.


3. Typical Mold Cleaning Applications

The 100W pulsed air-cooled laser cleaning machine is widely used for:

  • Rubber and tire molds – removing rubber residue and carbon buildup

  • Injection molds – cleaning oil, release agents, and surface contamination

  • Die casting molds – removing oxidation and metal deposits

  • Precision molds and complex cavities – selective and accurate cleaning


4. Comparison with Traditional Cleaning Methods

Cleaning Method Mold Damage Environmental Impact Efficiency Overall Cost
Sandblasting Possible Medium Medium High
Chemical Cleaning Low Poor Low High
Manual Grinding High Medium Low High
Laser Cleaning None Excellent High Low

5. Conclusion

The 100W pulsed air-cooled laser cleaning machine offers a reliable and modern solution for mold cleaning, combining non-contact operation, high efficiency, environmental protection, and ease of use.

For manufacturers seeking to reduce downtime, protect mold precision, and improve overall productivity, laser cleaning is not only a technological upgrade but a long-term investment in sustainable manufacturing.

About Company

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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