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1000
Deburring Machine Metal Sanding Machine for Deburring Egde Rounding Oxide Removal
Processing Products: Carbon steel, stainless steel, aluminum plate, copper plate, and various non-ferrous metals.
Equipment Functions:
This equipment features a dry sand belt and a combination of six universal sand roller brushes. It is mainly used for edge and hole deburring, as well as for achieving metal plate hairlines, deoxidation skin removal, polishing, and other processing treatments.
It can handle burrs from stamping, shearing, laser cutting, plasma cutting, flame cutting, and other processes in all directions, achieving a small R angle effect on edges and holes. The processing is safe and reliable, ensuring perfect quality for the workpieces.
The equipment first uses a sand belt station to remove large burrs and slag particles from the surface of the workpiece.
It then employs six groups of universal sand roller brushes for high-speed centrifugal grinding, scraping, and cutting. This removes burrs from edges and inner holes while forming a uniform R angle (R angle size can be adjusted using different processes and abrasive belts). The processing does not affect the accuracy of the workpiece size.
Both the sand belt station and the sand roller brush station can operate independently:
Sand Belt Station: Independently achieves metal hairline, polishing, peeling, and slag removal.
Sand Roller Brush: Provides 360-degree burr treatment without dead spots, especially useful for laser-cutting and CNC-punched coated sheet metal parts. It cleans burrs effectively without damaging the coating, ensuring no scratches on the sheet metal.
The equipment uses special soft abrasive wire designed for burr characteristics, making it a harmless tool for burr removal on coated sheet metal surfaces and providing superior processing efficiency.
The conveying system is equipped with strong vacuum negative pressure adsorption to fix workpieces. For workpieces above 50mm, processing can be achieved without tooling; special workpieces can be fixed with supporting tooling. The transmission system features frequency conversion without speed control.
A wet vacuum cleaner supports the system, reducing safety risks and efficiently handling grinding dust. A high-pressure high-flow fan extracts dust into a dust chamber, where water deposition and filtration occur. Clean air is then discharged into the atmosphere, providing a good working environment, recycling metal powder, and ensuring environmentally friendly production.
Improved Production Efficiency: Continuous feeding for processing meets order demand efficiently.
Enhanced Product Quality: Consistent workpiece processing and surface treatment effects surpass manual methods.
Cost Savings: Processing cost per unit area is much lower compared to manual methods.
Safety and Environmental Protection: Effective dust absorption, improved worker safety, and a better working environment.
Working Width: ≤1000mm
Processing Thickness: 0.5~80mm
Minimum Processing Size: 50mm × 50mm
Machine Power: 36.5KW
Sand Belt Size: Φ 1910mm × 1050mm
Sand Roller Brush Size: Φ 300mm × 300mm
Delivery Speed: 0.5~6m/min
Sand Belt Line Speed: 12m/s
Rolling Brush Rotation Speed: Adjustable frequency conversion of 500~1400r/min
Rolling Brush Public Speed: 1~15r/min
Number of Roller-Brush Planetary Revolution Shaft Heads: 1
Number of Rolling-Brush Planetary Rotation Shaft Heads: 6
Machined Thickness Servo Adjustment Precision: 0.01mm
Rolling Brush Compensation Servo Adjustment Precision: 0.01mm
Grinding Consumables: Sand belt + rolling brush
Dust Air Volume: 5000m³/h
Contour Size: Length 3050mm, Width 2150mm, Height 2150mm
Weight: About 3 tons
metal sanding machine that handles deburring, edge rounding, and oxide removal, consider the following types of machines and their features:
Features: These machines use abrasive belts to remove material and finish surfaces. They are effective for deburring and oxide removal.
Advantages: Versatile for different metal types and thicknesses, with options to adjust belt speed and pressure.
Features: Equipped with various brush types, including rotary and orbital brushes, which are effective for deburring and edge rounding.
Advantages: Provides a smooth finish and can handle complex shapes and edges.
Features: These machines combine abrasive belts, brushes, and sometimes dedicated oxide removal units in one system. They offer versatility for deburring, edge rounding, and oxide removal.
Advantages: Multi-functional capabilities streamline the finishing process.
Working Width: Ensure it fits your needs (e.g., up to 800mm).
Processing Thickness: Handles the range of thicknesses you work with (e.g., 0.8mm to 80mm).
Minimum Processing Size: Can process small parts effectively (e.g., 50mm x 50mm).
Belt Size: Larger sand belt sizes (e.g., Φ 1910mm x 800mm) for better coverage.
Brush Size: Sand rolling brush size (e.g., Φ 300mm x 300mm) for effective deburring and edge rounding.
Dust Extraction: Integrated dust collection to maintain a clean working environment and prolong machine life.
Timesavers 1200 Series:
Features: Offers a combination of abrasive belts and brush units. Ideal for deburring, edge rounding, and oxide removal.
Applications: Suitable for various metal types and thicknesses.
Suhner BSM 400:
Features: Versatile machine with brush heads and adjustable settings for edge rounding and deburring.
Applications: Good for both small and large parts.
Baumann B-650:
Features: Multi-functional machine with abrasive belts, brush units, and an optional oxide removal module.
Applications: Effective for heavy-duty deburring and finishing tasks.
Abrasive Finishing Systems:
Features: Customizable machines with a combination of abrasive belts, brushes, and specialized units for oxide removal.
Applications: Ideal for comprehensive finishing processes.
Deburring Machine Metal Sanding Machine for Deburring Egde Rounding Oxide Removal
Processing Products: Carbon steel, stainless steel, aluminum plate, copper plate, and various non-ferrous metals.
Equipment Functions:
This equipment features a dry sand belt and a combination of six universal sand roller brushes. It is mainly used for edge and hole deburring, as well as for achieving metal plate hairlines, deoxidation skin removal, polishing, and other processing treatments.
It can handle burrs from stamping, shearing, laser cutting, plasma cutting, flame cutting, and other processes in all directions, achieving a small R angle effect on edges and holes. The processing is safe and reliable, ensuring perfect quality for the workpieces.
The equipment first uses a sand belt station to remove large burrs and slag particles from the surface of the workpiece.
It then employs six groups of universal sand roller brushes for high-speed centrifugal grinding, scraping, and cutting. This removes burrs from edges and inner holes while forming a uniform R angle (R angle size can be adjusted using different processes and abrasive belts). The processing does not affect the accuracy of the workpiece size.
Both the sand belt station and the sand roller brush station can operate independently:
Sand Belt Station: Independently achieves metal hairline, polishing, peeling, and slag removal.
Sand Roller Brush: Provides 360-degree burr treatment without dead spots, especially useful for laser-cutting and CNC-punched coated sheet metal parts. It cleans burrs effectively without damaging the coating, ensuring no scratches on the sheet metal.
The equipment uses special soft abrasive wire designed for burr characteristics, making it a harmless tool for burr removal on coated sheet metal surfaces and providing superior processing efficiency.
The conveying system is equipped with strong vacuum negative pressure adsorption to fix workpieces. For workpieces above 50mm, processing can be achieved without tooling; special workpieces can be fixed with supporting tooling. The transmission system features frequency conversion without speed control.
A wet vacuum cleaner supports the system, reducing safety risks and efficiently handling grinding dust. A high-pressure high-flow fan extracts dust into a dust chamber, where water deposition and filtration occur. Clean air is then discharged into the atmosphere, providing a good working environment, recycling metal powder, and ensuring environmentally friendly production.
Improved Production Efficiency: Continuous feeding for processing meets order demand efficiently.
Enhanced Product Quality: Consistent workpiece processing and surface treatment effects surpass manual methods.
Cost Savings: Processing cost per unit area is much lower compared to manual methods.
Safety and Environmental Protection: Effective dust absorption, improved worker safety, and a better working environment.
Working Width: ≤1000mm
Processing Thickness: 0.5~80mm
Minimum Processing Size: 50mm × 50mm
Machine Power: 36.5KW
Sand Belt Size: Φ 1910mm × 1050mm
Sand Roller Brush Size: Φ 300mm × 300mm
Delivery Speed: 0.5~6m/min
Sand Belt Line Speed: 12m/s
Rolling Brush Rotation Speed: Adjustable frequency conversion of 500~1400r/min
Rolling Brush Public Speed: 1~15r/min
Number of Roller-Brush Planetary Revolution Shaft Heads: 1
Number of Rolling-Brush Planetary Rotation Shaft Heads: 6
Machined Thickness Servo Adjustment Precision: 0.01mm
Rolling Brush Compensation Servo Adjustment Precision: 0.01mm
Grinding Consumables: Sand belt + rolling brush
Dust Air Volume: 5000m³/h
Contour Size: Length 3050mm, Width 2150mm, Height 2150mm
Weight: About 3 tons
metal sanding machine that handles deburring, edge rounding, and oxide removal, consider the following types of machines and their features:
Features: These machines use abrasive belts to remove material and finish surfaces. They are effective for deburring and oxide removal.
Advantages: Versatile for different metal types and thicknesses, with options to adjust belt speed and pressure.
Features: Equipped with various brush types, including rotary and orbital brushes, which are effective for deburring and edge rounding.
Advantages: Provides a smooth finish and can handle complex shapes and edges.
Features: These machines combine abrasive belts, brushes, and sometimes dedicated oxide removal units in one system. They offer versatility for deburring, edge rounding, and oxide removal.
Advantages: Multi-functional capabilities streamline the finishing process.
Working Width: Ensure it fits your needs (e.g., up to 800mm).
Processing Thickness: Handles the range of thicknesses you work with (e.g., 0.8mm to 80mm).
Minimum Processing Size: Can process small parts effectively (e.g., 50mm x 50mm).
Belt Size: Larger sand belt sizes (e.g., Φ 1910mm x 800mm) for better coverage.
Brush Size: Sand rolling brush size (e.g., Φ 300mm x 300mm) for effective deburring and edge rounding.
Dust Extraction: Integrated dust collection to maintain a clean working environment and prolong machine life.
Timesavers 1200 Series:
Features: Offers a combination of abrasive belts and brush units. Ideal for deburring, edge rounding, and oxide removal.
Applications: Suitable for various metal types and thicknesses.
Suhner BSM 400:
Features: Versatile machine with brush heads and adjustable settings for edge rounding and deburring.
Applications: Good for both small and large parts.
Baumann B-650:
Features: Multi-functional machine with abrasive belts, brush units, and an optional oxide removal module.
Applications: Effective for heavy-duty deburring and finishing tasks.
Abrasive Finishing Systems:
Features: Customizable machines with a combination of abrasive belts, brushes, and specialized units for oxide removal.
Applications: Ideal for comprehensive finishing processes.
