DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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Deburring Machine for Sheet Metal Deburring Edge Rounding And Heavy Slag Removal of Steel Pipeline Support Systems

This deburring and finishing machine is designed for removing burrs, rounding edges, and removing slag from sheet metal. It is particularly effective in processing steel sheets and other metals, removing slag and burrs caused by processes such as drilling, stamping, shearing, laser cutting, plasma cutting, and flame cutting.
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  • LSP-DL800

Deburring Machine for Sheet Metal Deburring, Edge Rounding, and Heavy Slag Removal

This deburring and finishing machine is designed for removing burrs, rounding edges, and removing slag from sheet metal. It is particularly effective in processing steel sheets and other metals, removing slag and burrs caused by processes such as drilling, stamping, shearing, laser cutting, plasma cutting, and flame cutting. The machine ensures that the edges and holes of metal parts are rounded with a small R curve, while delivering a clean surface without any damage to the workpiece.

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Working Principle:

The equipment operates with a combination of three different processing units:

  1. Hammer Disc Brush Unit: This unit removes slag particles and burrs from the surface by striking them.

  2. Sanding Belt Unit: This unit performs surface cleaning and grinding, removing residual burrs.

  3. Omni-Directional Brush Unit: The unit consists of four sets of omni-directional sanding discs that rotate in opposite directions. This system provides high-speed centrifugal polishing, scraping, and deburring action on the edges and holes of the workpiece, ensuring uniform burr removal and producing consistent R angles.

Functionality of the Equipment:

  • Deburring and Surface Treatment: The machine processes the edges, holes, and surface of metal sheets, providing a clean, uniform, and smooth finish.

  • Edge Rounding: The system can achieve precise edge rounding, creating a small R radius on the edges and holes.

  • No Damage to Workpiece Dimensions: The equipment ensures that the size precision of the workpiece is maintained during the deburring and edge rounding process.

  • Independent Operation: The hammer disc brush, sanding belt, and omni-directional brush can operate independently, offering flexibility for specific processing tasks.

  • Laser-Cut & Punching Burr Removal: It is especially effective for removing burrs from laser-cut, CNC punched, and coated sheet metals, preventing damage to the film and ensuring that no scratches appear on the metal surface.

Key Features:

  1. Efficient Dust Extraction: The machine is equipped with a wet dust extraction system, which utilizes high-pressure fans and water mist to filter and absorb metal dust. This ensures the operator’s safety, while providing a clean work environment and contributing to an eco-friendly production process by recycling metal dust.

  2. High Flexibility: The machine can handle different material types, including carbon steel and stainless steel, and can process parts from 50mm x 50mm upwards.

  3. Automated Adjustment: The machine includes servo precision adjustments for processing thickness, ensuring high accuracy (0.01mm) and fine control over the deburring process.

Advantages of the Equipment:

  1. Increased Production Efficiency: Continuous feed operation allows the machine to meet high-volume processing demands.

  2. Improved Product Quality: The consistency of the finished workpieces is far superior to manual deburring processes, ensuring uniform surface treatment and perfect results.

  3. Cost Savings: The processing cost per unit area is significantly lower than manual labor costs, improving profitability.

  4. Safety & Environmental Protection: The equipment ensures safety with its effective dust collection system, creating a cleaner and safer working environment for operators.

Technical Parameters:

Parameter Value
Processing Width ≤ 800mm
Processing Thickness 0.5 - 80mm
Minimum Processing Size 50mm x 50mm (Carbon Steel)
Overall Power 20.25 KW
Hammer Disc Brush Size Φ 162mm
Sanding Belt Size Φ 3530mm x 80mm (60# Zirconia Alumina)
Omni-Directional Brush Size Φ 300mm x 300mm (120# Brush, German Künzeb)
Conveyor Speed 0.5 - 6 m/min (Variable Frequency)
Sanding Belt Speed 12 m/s
Roller Brush Rotation Speed 8 - 26 m/s (Variable Frequency)
Roller Brush Planetary Speed 1 - 15 rpm (Variable Frequency)
Roller Brush Axle Heads (Planetary) 1 (Planetary Rotation)
Roller Brush Axle Heads (Self-Rotation) 4 (Self-Rotation)
Thickness Adjustment Precision 0.01mm
Roller Brush Compensation Precision 0.01mm
Grinding Consumables Hammer Disc Brush + Sanding Belt + Roller Brush
Work Table Load Capacity ≤ 400kg
Dust Extraction Flow 5000 m³/h
Machine Dimensions Length: 4100mm, Width: 1900mm, Height: 2200mm
Machine Weight Approx. 3T

Operational Flexibility:

  • Hammer Disc Brush: Independent operation for removing slag from edges.

  • Sanding Belt: Can operate independently to achieve brushed finishes, polishing, and deburring on metal surfaces.

  • Omni-Directional Brush: Independently operates for 360-degree deburring, which is particularly effective for laser-cut, CNC-punched, and coated sheet metal, without damaging any protective film.

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Dust Control and Environmental Considerations:

The machine features a wet dust extraction system, which uses a high-pressure fan to collect and filter dust into a water chamber, ensuring that harmful metal particles are captured and safely disposed of. This process helps create a safer, cleaner, and more sustainable work environment while improving air quality and recycling metal dust.

Advantages of the Machine:

  1. Enhanced Efficiency: The continuous feed operation increases the speed and throughput of the processing.

  2. Superior Quality: Consistent and high-quality results that surpass manual processing.

  3. Cost Efficiency: Low operational cost and reduced labor costs when compared to manual deburring.

  4. Safe and Clean Working Environment: Efficient dust collection reduces health risks and improves workplace safety.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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