DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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Metal Deburring Machine Metal Deburrer for Deburring & Edge Rounding

Metal deburring and edge rounding are essential processes in metal fabrication to ensure the safety, functionality, and aesthetics of metal parts. These processes remove burrs (sharp edges or splinters) and round the edges of the metal parts, providing a smooth and safe finish.
Availability:
Quantity:
  • 800

800mm metal deburring

800mm

Machine Specifications

  • Working Width: ≤800mm

  • Processing Thickness: 0.5~80mm

  • Minimum Processing Size: 50mm×50mm

  • Machine Power: 29.5KW

  • Sand Rolling Brush Size: Φ 300mm × 300mm

  • Delivery Speed: 0.5~6m/min

  • Sand Belt Line Speed: 12m/s

  • Rolling Brush Rotation Speed: Adjustable frequency conversion, 500~1400r/min

  • Rolling Brush Public Speed: 1~15r/min

  • Number of Rolling-Brush Planetary Rotation Shaft Heads: 4

  • Machined Thickness Servo Adjustment Precision: 0.01mm

  • Rolling Brush Compensation Servo Adjustment Precision: 0.01mm

  • Grinding Consumables: Sand belt

  • Dust Extraction Air Volume: 4000m³/h

  • Contour Size of the Unit: Length 3050mm, width 1950mm, height 2150mm

  • Weight: Approximately 2.5T

4万向轮

  1. High Precision Processing:

    • Capable of processing metal sheets and parts with thickness ranging from 0.5mm to 80mm, ensuring versatility in handling various materials.

    • Minimum processing size of 50mm×50mm allows for handling small parts effectively.

  2. Adjustable Speeds:

    • Delivery speed adjustable between 0.5 to 6 meters per minute, suitable for different processing needs.

    • Sand belt line speed of 12 meters per second ensures efficient material removal and surface finishing.

  3. Advanced Brush System:

    • Rolling brush rotation speed adjustable between 500 to 1400 rotations per minute (r/min), providing flexibility in handling different materials and finishing requirements.

    • Rolling brush public speed adjustable from 1 to 15 rotations per minute (r/min), ensuring uniform edge rounding and deburring.

  4. Servo Adjustment:

    • Precision servo adjustments for machined thickness and rolling brush compensation with a precision of 0.01mm, ensuring high accuracy and consistent results.

  5. Dust Extraction:

    • Dust extraction system with a volume of 4000m³/h to maintain a clean working environment and improve operator safety.

  6. Robust Construction:

    • The machine has a sturdy construction with a total weight of approximately 2.5 tons, providing stability and durability for industrial use.

Applications

  • Automotive Parts: Ensuring smooth and safe edges on components.

  • Aerospace Components: High precision and quality finishes required.

  • Metal Fabrication: General applications for deburring and edge rounding.

  • Construction Materials: Preparing structural components with smooth edges.

Metal deburring and edge rounding are essential processes in metal fabrication to ensure the safety, functionality, and aesthetics of metal parts. These processes remove burrs (sharp edges or splinters) and round the edges of the metal parts, providing a smooth and safe finish. 

Key Equipment and Techniques for Metal Deburring & Edge Rounding

  1. Rotary Brush Head

    • Function: Uses rotating brushes to remove burrs and round edges. The brushes can be made of various materials such as nylon, steel, or abrasive-infused filaments to suit different applications.

    • Application: Ideal for flat parts and simple geometries. The rotary action ensures consistent contact with the surface.

  2. Multifunction Vertical Brushes

    • Function: Vertical brushes that can adjust to the contours of the workpiece, effectively deburring and rounding edges on both flat and irregular surfaces.

    • Application: Suitable for parts with complex shapes and varying thicknesses.

  3. Orbital Multi-Brushes (Planetary)

    • Function: Brushes move in orbital patterns, allowing them to cover a larger area and handle complex geometries. This technique provides even deburring and edge rounding.

    • Application: Used for parts with intricate designs and multiple edges.

  4. Electronic Sectioned Pads

    • Function: These pads can adjust electronically to the surface of the workpiece, providing precise control over the deburring and edge rounding process.

    • Application: High-precision applications where uniformity and accuracy are critical.

  5. Longitudinal Brushes

    • Function: Brushes that move along the length of the workpiece, ensuring consistent deburring and edge rounding over long and flat surfaces.

    • Application: Ideal for long metal sheets and structural components.

  6. Cylinder

    • Function: A cylindrical abrasive tool used for deburring and edge rounding. The cylindrical shape allows it to cover a wide area efficiently.

    • Application: Suitable for larger surfaces and parts requiring significant material removal.

  7. Backing Pads with Hardened Steel Pins

    • Function: These pads are equipped with hardened steel pins for aggressive deburring, especially useful for removing heavy slag and rough edges.

    • Application: Used in heavy-duty applications where initial deburring is necessary before finer finishing processes.

  8. “Deslagging” Unit (XDS)

    • Function: Specifically designed for removing heavy slag from laser-cut or plasma-cut parts. This unit uses a combination of mechanical and abrasive techniques to clean the surface.

    • Application: Essential for parts that undergo thermal cutting processes and require thorough cleaning before further processing.

Benefits of Using Specialized Equipment for Deburring & Edge Rounding

  1. Safety: Removing sharp edges and burrs reduces the risk of injury during handling and assembly.

  2. Functionality: Ensures parts fit together properly and function as intended without interference from burrs or sharp edges.

  3. Aesthetics: Provides a smooth, visually appealing finish, which is important for consumer-facing products.

  4. Corrosion Resistance: Rounded edges improve paint adhesion and reduce the risk of corrosion, extending the lifespan of the parts.

  5. Efficiency: Automated and specialized equipment increases processing speed and consistency, reducing labor costs and production time.

2020-12-Spare-parts-22-32-RB-series-720x450-c-default

Applications

  • Automotive Manufacturing: Parts need to be safe and visually appealing.

  • Aerospace Industry: High precision and quality are critical for safety and performance.

  • Metal Fabrication: General applications where parts require smooth edges and surfaces.

  • Construction: Structural components need durable and corrosion-resistant edges.

Popular Manufacturers and Models

  1. Timesavers: Known for their wide range of deburring and edge rounding machines.

  2. Costa Levigatrici: Offers various models designed for precision finishing.

  3. Lissmac: Provides specialized machines for deburring and edge rounding with a focus on high efficiency and automation.

  4. AEM (Autopulit): Known for their robust and versatile deburring and finishing systems.


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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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