Metal Deburring Machine Slag Removal of Plasma And Oxy Fuel Cut Parts on Both Sides in One Single Pass

1. Basic Technical Parameters

The LSB800 Grinding and Deburring Machine is specifically designed for efficient, double-sided slag removal from plasma and thermal-cut sheet or plate materials, with a focus on enhancing productivity and minimizing tool wear and costs associated with traditional slag removal.

Double-Sided Slag Removal: Processes both sides of the workpiece simultaneously, reducing the need for flipping heavy parts or multiple passes, which saves up to 60% of processing time compared to single-sided machines.

Maximum Material Thickness: Capable of handling plates up to 100 mm thick, making it versatile for various heavy-duty applications.

Cost Efficiency: Minimizes tool wear and costs by eliminating the need for manual or repetitive grinding, lowering long-term operational expenses.

Dry Operation: Does not require coolant or lubricants, reducing maintenance costs and simplifying cleanup.

Cross-Machining Principle: Ensures even wear across the entire tool width, enhancing tool life and improving processing consistency.

Independently Adjustable Assemblies: The upper and lower tool assemblies can be independently adjusted or turned on and off as needed, adding flexibility for various material thicknesses and shapes.

Compact and Modular Design: Modern, space-efficient build, which makes it easier to integrate into existing production lines and environments.

Optimized Tooling and Feed System: Designed to handle burrs and irregular surfaces effectively, resulting in consistent deslagging and deburring outcomes.

Enhanced Work Environment: Reduces dust, dirt, and noise levels, contributing to a cleaner and safer workspace.

Optional Upgrades

Conveyor Systems: For easier loading and unloading, improving workflow.

Material Handling Solutions: Supports heavy or awkwardly shaped parts, reducing manual labor and handling time.

Robotics & Automation: Increases productivity and consistency, allowing for automated, unattended operation.

Additional Processing Tools: Expands capabilities for specialized applications.

Advantages

High Productivity: Cuts down processing times and increases output efficiency.

Improved Quality Control: Consistent and uniform tool utilization maintains machining quality across all parts.

User-Friendly Design: Modular, compact, and easy to operate, suitable for diverse manufacturing setups.

• Maximum Processing Width: 800 mm

• Processing Thickness Range: 1–100 mm

• Sand Belt Size: Inner circumference of 6710 mm × Width 80 mm

• Hammering Hammer Band Size: Band type BJ Quinary, outer perimeter 6377 mm

• Total Power: 160 kW (main engine)

• Hammer Main Motor Power: 15 kW, 6-pole, variable frequency adjustable

• Belt Main Motor Power: 15 kW, 4-pole, variable frequency adjustable

• Total Equipment Weight: Approximately 13.9 T

2. Main Component Parameters

2.3.1 First Grinding Head (Hammering Hammer with Grinding Station)

• Hammer Head Size: φ25 × 50 mm

• Hammer Line Speed: 3–8 m/s (frequency controlled)

• Percussion Hammer Belt Size: Band type BJ Quinary, outer circumference 6377 mm

• Hammer Belt Drive Motor Power: 15 kW, 6 poles

• Hammer Lifting Motor Power: 750 W servo motor

2.3.2 Second and Third Grinding Heads (Belt Grinding Station)

• Grinding Rubber Drive Wheel Diameter: Φ280 mm, hardness 70°

• Belt Line Speed: 10–25 m/s (frequency controlled)

• Sand Belt Size: Inner circumference 6710 mm × Width 80 mm

• Sand Belt Deviation Detection Mode: Limit switch

• Sand Belt Correction Mode: Automatic correction

• Belt Tension: Pneumatic automatic tension

• Grinding Motor Power: 15 kW, 4 poles

2.3.3 Transport System (Roll Feed Platform)

• Roller Diameter: Φ142 mm, hardness 80°

• Drive Type: Worm gear, stable and reliable

• Transmission Speed: 0.5–6 m/min (variable frequency)

• Conveying Motors: 5.5 kW, 4-pole motors ×2

2.3.4 Dust Collection System

• Dust Collector Power: 7.5 kW wet dust collector