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Robot laser welding machine-fiber laser and the control system

Views: 14     Author: Site Editor     Publish Time: 2023-09-13      Origin: Site

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1、 The principle of robot laser welding machine

The robot laser welding machine is composed of laser generators, fiber optic transmission systems, beam control systems, robot systems, welding equipment, and other components. Its working principle is to heat the welding material through a laser beam, causing it to melt and connect together. Because the laser beam has a highly concentrated energy, it can quickly heat and cool the weld seam, thereby achieving high-quality welding results.


The beam control system of the robot laser welding machine has very high accuracy and stability. It can adjust the position, shape, and power of the laser beam according to welding needs, achieving perfect control during the welding process. At the same time, the robot system can achieve automated operation without manual intervention, greatly improving welding efficiency and quality.


2、 Advantages of robot laser welding machines

Compared to traditional manual welding, robot laser welding machines have the following obvious advantages:


High precision: The robot laser welding machine can achieve very high welding accuracy, with a minimum weld width of 0.2 millimeters. This high precision can ensure a more uniform and stable welding effect, avoiding welding defects.


Efficiency: Robotic laser welding machines can achieve continuous automated operations without the need for downtime or work changes, greatly improving welding efficiency. At the same time, it can be welded on multiple planes simultaneously without the need for additional adjustments and changes.


Cost saving: Using robot laser welding machines can reduce labor costs and material waste. Automated operations can reduce errors and delays caused by manual intervention, thereby reducing the cost of recovery and repair. In addition, robot laser welding machines can help enterprises save a lot of time and costs when producing products in large quantities.


Safety: Robot laser welding machines can complete welding tasks without human intervention, greatly reducing the risk of injury to workers during the welding process. In addition, robot laser welding machines can also be operated in high-temperature environments, avoiding problems such as high-temperature burns and eye damage caused by manual operations.


Product features:

1. Stabilize and improve welding quality;

2. Improve labor productivity;

3. Improve workers' labor intensity and be able to work in hazardous environments;

4. Reduced the requirements for workers' operational skills;

5. Shortened the preparation cycle for product upgrades and reduced corresponding equipment investment. Therefore, it has been widely applied in various industries.

PRODUCT PROFILE

The robot laser welding machine is mainly composed of the manipulator, the fiber laser and the control system.Manipulator can be assembled into a single shaft to the multi-axis manipulator, according to the different load, stroke, function and adaptation to customize special space requirements, at the same time,the rotating shaft and the turnover shaft  can be extended on the basis of X.Y.Z axis, flexibility is strong, especially suitable for welding work on all kinds of irregular products, fiber laser is divided into two kinds of continuous and pulse source, choose according to the demand,control system develops and customizes separately according to the manipulator and laser .After the application of robot laser welding, the appearance and internal quality of welding parts are greatly improved, the quality is stable, the labor intensity is reduced, and the working environment is improved.


APPLICATIONS
This machine is suitable for welding of gold, silver, titanium, nickel, tin, copper, aluminum and other metal and its alloy material, can achieve precision welding between the same metal and dissimilar metals, has been widely used in aerospace equipment, shipbuilding, instrumentation, mechanical and electrical products, hardware accessories, metal kitchen utensils and appliances, digital accessories, fitness equipment, precision machinery, automobile manufacturing and other industries.

PRODUCT PARAMETERS

Equipment model



Laser Type

Continuous fiber laser

Continuous fiber laser

laser Wavelength

1070nm±5nm

1070nm±5nm

 Laser mode

Multi-mode

Multi-mode

Way of working

Continuous

Continuous

Average output power

500W

1000W

Average power consumption

2000W

4000W

Power adjustment range

5-95%

5-95%

Power in stability

≤2%

≤2%

 Minimum spot

0.2mm

0.2mm

 Fiber length

5m、10m、15m

5m、10m、15m

Cooling Method

 Water cooling

 Water cooling

Cooling water temperature

20-25℃

20-25℃

Working  temperature

10~35℃

10~35℃

 Working

environment humidity

≤95%

≤95%




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Dapeng laser specializing in R&D, manufacturing laser marking, cutting and welding machines, we also provides Laser sources and spare parts to the laser machine manufacturers in China and surrounding countries.
 

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