Robotic Grinding And Polishing Machine for Sanitary Faucets Bathroom Accessories

1. FANUC M-20iA Robotic Polishing System

• Suitable for:

• Faucet bodies, spouts, handles, and knobs.

• Towel racks, soap holders, and other small bathroom accessories.

• Features:

• Six-axis flexibility for handling complex geometries.

• High-speed grinding and polishing with real-time force sensing.

• Equipped with vision systems for part alignment and precision finishing.

• Functions:

• Removes surface imperfections such as weld seams and casting marks.

• Polishes faucets and accessories to a mirror-like reflective finish.

• Handles delicate chrome and nickel-plated surfaces without damage.

2. FANUC R-2000iC Series Grinding Robot

• Suitable for:

• Larger sanitary fixtures like showerheads, mixer taps, and sink drains.

• Bathroom mirror frames, corner shelves, and decorative trims.

• Features:

• Heavy-duty payload capacity for large and heavy components.

• Precise pressure control for uniform grinding and polishing.

• Multi-tool compatibility for different abrasive and polishing heads.

• Functions:

• Performs deburring, surface grinding, and polishing in a single operation.

• Provides uniform finishing across flat, curved, and irregular surfaces.

• Enhances durability and aesthetic appeal of bathroom accessories.

Sanitary Faucets and Bathroom Accessories That Require Grinding and Polishing

Robotic grinding and polishing machines, such as those by FANUC, are widely used to process various sanitary faucets and bathroom accessories. Below is a list of typical items that require grinding and polishing, along with their functions:

1. Faucet Bodies

• Examples: Basin faucets, kitchen faucets, mixer taps.

• Purpose of Grinding and Polishing:

• Removes casting lines, surface imperfections, and weld marks.

• Achieves a smooth, mirror-like finish for aesthetic appeal.

• Prepares surfaces for chrome or nickel plating.

2. Faucet Spouts

• Examples: Standard spouts, gooseneck spouts, wall-mounted spouts.

• Purpose of Grinding and Polishing:

• Ensures consistent surface quality for visible areas.

• Removes sharp edges for safety and smooth water flow.

3. Faucet Handles and Knobs

• Examples: Lever handles, cross handles, single knobs.

• Purpose of Grinding and Polishing:

• Enhances ergonomic feel for comfortable grip.

• Provides a premium polished finish suitable for luxury designs.

4. Showerheads and Nozzles

• Examples: Rain showerheads, handheld shower nozzles, multi-function showerheads.

• Purpose of Grinding and Polishing:

• Removes burrs and uneven edges around water outlet holes.

• Polishes external surfaces for a sleek appearance.

5. Towel Racks and Holders

• Examples: Wall-mounted towel racks, single towel holders, towel rings.

• Purpose of Grinding and Polishing:

• Ensures smooth, rounded edges for safe handling.

• Provides a high-quality finish that resists corrosion.

6. Soap Dishes and Holders

• Examples: Stainless steel soap dishes, wall-mounted soap holders.

• Purpose of Grinding and Polishing:

• Polishes surfaces for easy cleaning and maintenance.

• Removes sharp edges for safe use in wet environments.

7. Toilet Paper Holders

• Examples: Chrome or stainless steel wall-mounted holders.

• Purpose of Grinding and Polishing:

• Improves durability and corrosion resistance.

• Achieves a uniform surface finish for consistent quality.

8. Shower Arms and Wall Mounts

• Examples: Fixed shower arms, adjustable wall mounts.

• Purpose of Grinding and Polishing:

• Removes welding marks for seamless integration.

• Polishes curved surfaces to achieve an attractive finish.

9. Drain Covers and Trims

• Examples: Stainless steel sink drain covers, shower drain grates.

• Purpose of Grinding and Polishing:

• Smoothens edges to ensure safe handling.

• Enhances appearance with polished, reflective surfaces.

10. Decorative Bathroom Accessories

• Examples: Mirror frames, corner shelves, robe hooks.

• Purpose of Grinding and Polishing:

• Improves surface quality for visual appeal.

• Prepares surfaces for additional coatings or finishes.

Why Grinding and Polishing Are Necessary for Bathroom Accessories

1. Aesthetic Appeal: Ensures a flawless and attractive surface finish, especially for visible components.

2. Corrosion Resistance: Polishing helps prevent rust and wear, extending the lifespan of fixtures.

3. Ergonomics: Grinding sharp edges creates safe, smooth surfaces for everyday use.

4. Plating Preparation: Smooth surfaces improve adhesion for chrome, nickel, or other plating.

5. Brand Image: Premium finishes enhance product quality and market competitiveness.