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Universal Working Center for Deburring and Finishing Ferrous and Non-Ferrous Materials
The Universal Working Center is a highly versatile machine designed to meet the needs of modern industrial environments, where both ferrous and non-ferrous materials need efficient deburring, edge rounding, and surface finishing. This machine is particularly ideal for high-precision applications, where quality and efficiency are paramount.
Working Width: 780 mm
Main Working Units: 1 to 3
Constant Pass-Line: Adjustable from floor at 750 / 900 mm
Abrasive Belt Length: Φ1910mm × 800mm
Weight Handling: Able to process heavy parts weighing up to 300 kg
Modular Design: Capable of adding custom work units to suit specific processing needs
The Universal Working Center is equipped with a flexible, modular system, enabling it to cater to a variety of operations across different industries. It can handle different types of metals, from thin sheets to heavy components, and its adaptable working units ensure that the machine is suitable for various processing tasks such as deburring, polishing, oxide removal, and more.
The machine is primarily designed to remove burrs from parts that have been processed through cutting, punching, laser cutting, or stamping. These burrs can interfere with the functionality of parts, making them unsafe for further processing or use. The Universal Working Center utilizes high-speed abrasive belts and brushes to ensure that all edges are smoothed and rounded with precision. The adjustable working units and speed control make it versatile enough for both light and heavy deburring tasks.
Deburring Applications:
Laser Cutting: Laser-cut parts often have sharp edges or oxide residues, which the machine can effectively remove.
Punching and Stamping: Stamped parts may have uneven edges or excess material, which the machine smooths to enhance their usability.
Shearing: Parts processed by shearing operations can often have rough edges, which are removed with the system’s efficient brushing units.
In addition to deburring, the Universal Working Center can perform various surface finishing operations. It uses abrasive belts, Scotch Brite brushes, and other tools to achieve smooth, polished finishes on both ferrous and non-ferrous materials. This is particularly useful in industries where surface aesthetics and cleanliness are important, such as in the automotive, aerospace, and medical industries.
Surface Finishing Applications:
Polishing of Stainless Steel and Aluminum: The system can provide a mirror-like finish on materials like stainless steel, aluminum, and other metals, ensuring a high-quality, aesthetically pleasing result.
Oxide Removal: Materials that have undergone thermal processes (like welding or laser cutting) often have oxide layers. The machine can efficiently remove these layers, restoring the material's original appearance.
One of the critical functions of this machine is oxide removal, which is essential for improving the material’s surface quality. Whether it's rust, welding spatter, or laser-cutting residues, the Universal Working Center can remove all types of oxides, which would otherwise hinder the material’s quality and bonding properties.
Oxide Removal Applications:
After Welding: Welded parts often have oxide or slag that can be removed by using the abrasive and Scotch Brite tools on the machine.
Rust Treatment: Metal parts exposed to harsh conditions may develop rust, which can be cleaned off using the system's abrasive belts and brushes.
The Universal Working Center can be tailored to meet specific industrial requirements by selecting the right working units. The system features a modular design, allowing users to add or replace different working units depending on the application. The primary working units include deslagging, cylindrical brushes, longitudinal brushes, Scotch Brite units, and vertical cross brushes, among others.
Customization Options:
Deslagging Unit: This unit helps to efficiently remove slag or any unwanted residues from the material surface after processes like welding or plasma cutting.
Cylindrical Brushes: These are particularly effective for achieving smooth, consistent finishes across large surfaces or for handling heavy-duty deburring tasks.
Longitudinal and Vertical Cross Brushes: These brushes are ideal for edge finishing and handling complex geometric shapes, ensuring uniform results across all edges and corners.
Scotch Brite Units: These are used for finer finishing and polishing, particularly useful for delicate materials that require a smooth, non-abrasive finish.
With a working width of 780 mm and the ability to handle parts weighing up to 300 kg, the Universal Working Center can accommodate heavy-duty tasks. This is crucial for industries that require large, heavy components to undergo deburring and finishing without compromising precision or quality.
Heavy-Duty Applications:
Automotive Industry: For processing heavy car parts, chassis, and metal frames that require thorough deburring and edge finishing.
Aerospace Industry: To handle large aerospace components that must meet strict standards for surface smoothness and edge quality.
The Universal Working Center is designed for high throughput and can handle large volumes of parts. With adjustable speeds, automatic feeding options, and customizable working units, it can be configured to optimize productivity for both small and large-scale operations.
High-Throughput Applications:
Mass Production: Ideal for manufacturers needing to process a high volume of parts quickly and efficiently, such as in the automotive or construction industries.
Batch Processing: The system’s flexibility allows for processing both large and small batches, making it an excellent choice for businesses that work with various part sizes and materials.
The system is also equipped with advanced dust extraction mechanisms that ensure the working environment remains clean and safe. This is particularly important for the safety of workers and to comply with environmental regulations.
Dust and Safety Applications:
Effective Dust Extraction: The system includes built-in dust collection features, helping to maintain a clean and safe working environment.
Compliance with Safety Standards: The system’s design meets various safety standards, providing operators with a secure and user-friendly working environment.
The Universal Working Center for Deburring and Finishing is a highly versatile and robust solution for industries that require high-precision metalworking. Its ability to handle both ferrous and non-ferrous materials, combined with its modular design, makes it an ideal choice for a wide range of applications, from deburring and edge rounding to surface finishing and oxide removal. With features that enhance productivity, customization, and safety, this machine stands as a top-tier solution for businesses aiming to improve their manufacturing processes.
Universal Working Center for Deburring and Finishing Ferrous and Non-Ferrous Materials
The Universal Working Center is a highly versatile machine designed to meet the needs of modern industrial environments, where both ferrous and non-ferrous materials need efficient deburring, edge rounding, and surface finishing. This machine is particularly ideal for high-precision applications, where quality and efficiency are paramount.
Working Width: 780 mm
Main Working Units: 1 to 3
Constant Pass-Line: Adjustable from floor at 750 / 900 mm
Abrasive Belt Length: Φ1910mm × 800mm
Weight Handling: Able to process heavy parts weighing up to 300 kg
Modular Design: Capable of adding custom work units to suit specific processing needs
The Universal Working Center is equipped with a flexible, modular system, enabling it to cater to a variety of operations across different industries. It can handle different types of metals, from thin sheets to heavy components, and its adaptable working units ensure that the machine is suitable for various processing tasks such as deburring, polishing, oxide removal, and more.
The machine is primarily designed to remove burrs from parts that have been processed through cutting, punching, laser cutting, or stamping. These burrs can interfere with the functionality of parts, making them unsafe for further processing or use. The Universal Working Center utilizes high-speed abrasive belts and brushes to ensure that all edges are smoothed and rounded with precision. The adjustable working units and speed control make it versatile enough for both light and heavy deburring tasks.
Deburring Applications:
Laser Cutting: Laser-cut parts often have sharp edges or oxide residues, which the machine can effectively remove.
Punching and Stamping: Stamped parts may have uneven edges or excess material, which the machine smooths to enhance their usability.
Shearing: Parts processed by shearing operations can often have rough edges, which are removed with the system’s efficient brushing units.
In addition to deburring, the Universal Working Center can perform various surface finishing operations. It uses abrasive belts, Scotch Brite brushes, and other tools to achieve smooth, polished finishes on both ferrous and non-ferrous materials. This is particularly useful in industries where surface aesthetics and cleanliness are important, such as in the automotive, aerospace, and medical industries.
Surface Finishing Applications:
Polishing of Stainless Steel and Aluminum: The system can provide a mirror-like finish on materials like stainless steel, aluminum, and other metals, ensuring a high-quality, aesthetically pleasing result.
Oxide Removal: Materials that have undergone thermal processes (like welding or laser cutting) often have oxide layers. The machine can efficiently remove these layers, restoring the material's original appearance.
One of the critical functions of this machine is oxide removal, which is essential for improving the material’s surface quality. Whether it's rust, welding spatter, or laser-cutting residues, the Universal Working Center can remove all types of oxides, which would otherwise hinder the material’s quality and bonding properties.
Oxide Removal Applications:
After Welding: Welded parts often have oxide or slag that can be removed by using the abrasive and Scotch Brite tools on the machine.
Rust Treatment: Metal parts exposed to harsh conditions may develop rust, which can be cleaned off using the system's abrasive belts and brushes.
The Universal Working Center can be tailored to meet specific industrial requirements by selecting the right working units. The system features a modular design, allowing users to add or replace different working units depending on the application. The primary working units include deslagging, cylindrical brushes, longitudinal brushes, Scotch Brite units, and vertical cross brushes, among others.
Customization Options:
Deslagging Unit: This unit helps to efficiently remove slag or any unwanted residues from the material surface after processes like welding or plasma cutting.
Cylindrical Brushes: These are particularly effective for achieving smooth, consistent finishes across large surfaces or for handling heavy-duty deburring tasks.
Longitudinal and Vertical Cross Brushes: These brushes are ideal for edge finishing and handling complex geometric shapes, ensuring uniform results across all edges and corners.
Scotch Brite Units: These are used for finer finishing and polishing, particularly useful for delicate materials that require a smooth, non-abrasive finish.
With a working width of 780 mm and the ability to handle parts weighing up to 300 kg, the Universal Working Center can accommodate heavy-duty tasks. This is crucial for industries that require large, heavy components to undergo deburring and finishing without compromising precision or quality.
Heavy-Duty Applications:
Automotive Industry: For processing heavy car parts, chassis, and metal frames that require thorough deburring and edge finishing.
Aerospace Industry: To handle large aerospace components that must meet strict standards for surface smoothness and edge quality.
The Universal Working Center is designed for high throughput and can handle large volumes of parts. With adjustable speeds, automatic feeding options, and customizable working units, it can be configured to optimize productivity for both small and large-scale operations.
High-Throughput Applications:
Mass Production: Ideal for manufacturers needing to process a high volume of parts quickly and efficiently, such as in the automotive or construction industries.
Batch Processing: The system’s flexibility allows for processing both large and small batches, making it an excellent choice for businesses that work with various part sizes and materials.
The system is also equipped with advanced dust extraction mechanisms that ensure the working environment remains clean and safe. This is particularly important for the safety of workers and to comply with environmental regulations.
Dust and Safety Applications:
Effective Dust Extraction: The system includes built-in dust collection features, helping to maintain a clean and safe working environment.
Compliance with Safety Standards: The system’s design meets various safety standards, providing operators with a secure and user-friendly working environment.
The Universal Working Center for Deburring and Finishing is a highly versatile and robust solution for industries that require high-precision metalworking. Its ability to handle both ferrous and non-ferrous materials, combined with its modular design, makes it an ideal choice for a wide range of applications, from deburring and edge rounding to surface finishing and oxide removal. With features that enhance productivity, customization, and safety, this machine stands as a top-tier solution for businesses aiming to improve their manufacturing processes.
