1350mm Deburring And Edge Rounding Machine for Deburring Edge Rounding Satine
Product Description
Three-Station Sanding Belt + Hammer Disc + Sanding Belt Deburring & Surface Treatment Machine
This machine is designed for heavy slag removal, deburring, edge rounding, and satin finishing of metal parts, providing a clean and smooth surface after processes like plasma, laser, and flame cutting. It features an innovative combination of sanding belts, hammer discs, and multi-axis planetary brushes for efficient and thorough surface treatment. The result is a high-quality, polished finish with perfectly rounded edges and clean burr removal.
Technical Specifications
| Specification | Details |
|---|---|
| Material | Steel, Aluminum, Stainless Steel |
| Process | Heavy Slag Removal, Deburring, Edge Rounding, Satin Finishing |
| Max Material Weight | 600 kg |
| Processing Width | ≤ 1330 mm |
| Processing Thickness | 0.5 ~ 80 mm |
| Min. Processing Size | 50 mm x 50 mm (for flat parts, thickness 0.5 ~ 10 mm) |
| Total Power | 45.5 kW (without dust collection) |
| Sanding Belt Dimensions | Φ1910 mm x 1350 mm |
| Brush Diameter | Φ300 mm x 400 mm |
| Conveyor Feeding Speed | 0.5 ~ 6 m/min (Variable Frequency) |
| Sanding Belt Speed | Approx. 18 m/s |
| Brush Rotation Speed (Self Rotation) | 8 ~ 26 m/s (Variable Frequency) |
| Brush Revolution Speed (Planetary Rotation) | 1 ~ 15 rpm (Variable Frequency) |
| Brush Planetary Axial Head Count | 1 |
| Brush Planetary Self-Rotation Head Count | 8 |
| Thickness Servo Adjustment Precision | 0.01 mm |
| Brush Compensation Servo Adjustment Precision | 0.01 mm |
| Grinding Consumables | Hammer Disc Brush, Sanding Belt, Brushes |
| Dust Collection Airflow | 5000 m³/h |
| Holder System | Magnetic (Vacuum Optional) |
Functionality & Applications
Heavy Slag Removal: Effectively removes slag from the surface of metal parts, especially after plasma, laser, and flame cutting.
Deburring: Removes burrs from edges and holes, improving the quality of the workpieces.
Edge Rounding: Rounds sharp edges to make parts safer and more aesthetically pleasing.
Satin Finishing: Provides a satin or brushed finish to metal parts, enhancing both appearance and surface quality.
Key Features
Three-Station Design: Incorporates sanding belts, hammer discs, and sanding brushes for optimal processing.
Flexible Settings: Adjustable conveyor speed and brush rotation settings for customized treatment of various metal parts.
Precision Adjustment: Servo motors for precise thickness and brush compensation adjustments.
High Productivity: Can handle a wide range of material sizes and thicknesses with a fast throughput.
Enhanced Durability: Uses durable consumables (hammer disc, sanding belt, brushes) for long-term reliability.
Applications
Metal Fabrication: Ideal for industries that need high-quality deburring, edge rounding, and surface finishing.
Automotive & Aerospace: Used to treat parts with sharp edges or burrs for better functionality and safety.
Construction & Structural: Ensures clean, smooth metal surfaces for use in welding, assembly, and installation.
General Manufacturing: Provides high-efficiency deburring and finishing for a variety of metal components.