1350mm Deburring Machine Metal Sheet Deburring Machines for Deburring Edge Rounding And Heavy Slag Removal of Gantries And Catwalks And Platforms
Product Description
1350mm Deburring Machine: This high-performance metal sheet deburring machine is designed for deburring, edge rounding, and heavy slag removal, catering to large-scale industrial applications such as gantries, catwalks, and platforms.
Key Features and Capabilities
Primary Functions:
Deburring: Removes burrs caused by cutting, stamping, and shearing processes.
Edge Rounding: Achieves consistent R-radius edges, enhancing safety and product aesthetics.
Heavy Slag Removal: Effectively removes stubborn slag from flame or plasma-cut parts.
Surface Polishing: Creates a uniform finish, suitable for industrial and aesthetic purposes.
Multi-Station Design:
Steel Hammer Disc Brush Station: Eliminates coarse slag and burrs with precision.
Sanding Belt Station: Smoothens the surface and removes remaining imperfections.
Abrasive Disc Roller Brushes:
Eight multi-directional brushes ensure 360° deburring and edge rounding.
Customizable R-radius to meet specific requirements.
Technical Specifications
| Parameter | Value |
|---|---|
| Processing Width | ≤1330mm |
| Processing Thickness | 0.5~80mm |
| Minimum Processing Size | 50mm × 50mm |
| Machine Power | 45.5 KW |
| Sand Belt Size | Φ1910mm × 1350mm |
| Disc Brush Size | Φ300mm × 400mm |
| Conveyor Speed | 0.5~6 m/min, adjustable |
| Sand Belt Linear Speed | 18 m/s |
| Disc Brush Rotation Speed | 8~26 m/s, adjustable |
| Disc Brush Revolution Speed | 1~15 r/min, adjustable |
| Brush Head Configuration | 1 planetary + 8 rotating |
| Thickness Adjustment Precision | 0.01mm |
| Grinding Consumables | Hammerhead disc + abrasive belt + rotary brush |
| Dust Extraction Volume | 5000 m³/h |
| Equipment Dimensions | 4500mm × 2300mm × 2500mm |
| Weight | 6T |
Applications
Gantries: Ensures smooth edges and removes heavy slag for robust structural integrity.
Catwalks: Improves surface quality and safety by eliminating sharp edges.
Platforms: Prepares metal surfaces for durable and visually appealing finishes.
Hammerhead Disc Unit + Abrasive Belt Unit + Rotary Brush Head
This configuration integrates multiple specialized processing stations for versatile and high-performance finishing, deburring, and edge rounding of metal workpieces. Here's an overview of each unit:
Abrasive Belt Unit with Contact Drum
Functionality:
Designed for straight-line graining (decorative finishes) or deburring.
Can handle surface preparation, slag removal, and oxide skin elimination.
Customizability:
Hard Contact Drum: Ideal for precise straight-line finishing, ensuring consistent and sharp decorative lines.
Soft Contact Drum: Better suited for effective deburring and handling uneven surfaces.
Applications:
Metal plates requiring aesthetic finishes or preparation for painting/coating.
Removal of coarse burrs and surface irregularities.
Rotary Brush Head
Features:
Eight Counter-Rotating Brushes: Arranged on a single head that rotates around a vertical axis while oscillating over the workpiece.
Separate Brush Adjustments: Outer and inner brushes can be set at different heights and RPMs, enabling dual-action processing.
Key Advantages:
Uniform Edge Rounding: Achieves consistent 360° edge rounding with up to a 2 mm radius.
Dual Brush Types: Supports simultaneous use of lamella brushes (edge rounding) and wire brushes (oxide removal).
Even Wear: Brushes are evenly utilized, reducing consumable costs.
Applications:
Edge rounding of laser-cut, punched, or flame-cut parts.
Oxide layer removal and deburring for improved adhesion or safety.
Fine finishing on parts requiring smooth, scratch-free edges.
Highlights of the System
Comprehensive Processing: Handles deburring, edge rounding, and finishing in a single operation.
Flexibility:
Suitable for a variety of workpiece shapes, including complex geometries with holes or internal edges.
Adjustable parameters for brush height, RPM, and abrasive belt hardness cater to different materials and tasks.
Efficiency:
Uniform results across all angles and directions.
Capable of processing both aesthetic finishes and functional edge rounding simultaneously.
Applications
Industrial Components:
Gantries, catwalks, and platforms.
Bridges and lattice towers.
Material Types:
Carbon steel, stainless steel, aluminum, and other alloys.
Processing Tasks:
Decorative graining, burr removal, oxide layer elimination, and edge safety rounding.