1500-6000 CNC High-Speed Beveling Tube Laser Cutting Machine
Product Description
The G120K/G170K/G240K 3D Laser Tube Cutting Machine is designed for high-performance, precise cutting and beveling of tubes using advanced CNC laser technology. Here's an overview based on the detailed information you provided:
Key Features:
Fully Automatic Loading System:
Saves time and labor.
Simple structure and easy operation.
High Efficiency:
Cutting speed is 5–6 times faster than conventional tube cutting machines.
Minimal Scrap and Material Savings:
Small blind zone for residual scrap, reducing material waste and improving efficiency.
The remaining scrap length can be controlled precisely, even to zero, saving materials.
Adaptive Cutting:
Equipped with an integrated height adjuster to handle deformed tubes easily, ensuring smooth and efficient cutting.
Compact Design:
The machine body has a compact structure, saving floor space and ensuring long-term stability, thanks to a strict welding and annealing process.
Laser Generator:
High-quality lasers from Chuangxin or Raycus, with stable performance and modular design.
The generator supports direct replacement and upgrades, minimizing downtime.
Fiber Laser Cutting Head:
Features advanced technology with modular design and compatibility with various fiber lasers (e.g., QBH and QCS interfaces).
High adaptability and excellent cutting quality.
Precision Chuck:
Features a sealed design to prevent dust from affecting cutting precision and extends equipment lifespan.
High precision with a repeat positioning accuracy of 0.01mm.
Transmission System:
Gear and rack drive system with imported precision ball screw for high-speed, high-precision, and reliable operation.
Anti-dust features protect the transmission system, ensuring longevity and maintaining accuracy.
Cooling System:
Equipped with high-quality Hanli brand cooling units, ensuring stable temperature control for laser operation.
The system also ensures effective cooling for lenses, preventing damage due to condensation.
Gas Control System:
Features independent control for cutting gases like air, nitrogen, and oxygen, allowing for flexible cutting process adjustments.
Advanced Servo Control:
The machine uses a high-precision servo system for smooth, high-speed operation and accurate positioning.
G120K / G170K / G240K 3D Laser Pipe Cutting Machine Technical Specifications
| Model | G120K | G170K | G240K |
|---|---|---|---|
| Laser Power (W) | 1500-6000 | 1500-6000 | 1500-6000 |
| Cutting Pipe Diameter (MM) | Φ: 10-120, □: 10-120 | Φ: 10-170, □: 10-170 | Φ: 10-240, □: 10-240 |
| Repeat Positioning Accuracy (MM) | ±0.02 | ±0.02 | ±0.02 |
| Pipe Processing Range (MM) | ≈6250 | ≈6250 | ≈6250 |
| Machine Dimensions (MM) | LWH: 887417202175 | LWH: 887417202175 | LWH: 887417202175 |
| Machine + Material Rack Dimensions (MM) | Semi-auto: 885621702175, Fully-auto: 885629492175 | Semi-auto: 885621702175, Fully-auto: 885629492175 | Semi-auto: 885621702175, Fully-auto: 885629492175 |
| Machine Weight (T) | ≈3.5 | ≈3.5 | ≈4.5 |
| Acceleration (G) | ≈1.6 | ≈1.3 | ≈1.0 |
| Waste Length (MM) | ≈40 | ≈80 | ≈100 |
Accessory Configuration List
| No. | Name | Brand/Origin | Model/Specification | Quantity | Remarks |
|---|---|---|---|---|---|
| 1 | Laser | Chuangxin/Raycus | Fiber Laser | 1 set | |
| 2 | Cutting Head | Ospri | Fiber Laser Cutting Head | 1 set | |
| 3 | Control System | Bystronic | Fiber Control System | 1 set | |
| 4 | Rotary Pneumatic Chuck | Biote/Other options | - | 1 set | |
| 5 | X.Y.Z Axis Slider | SHAC/AirTAC | - | 3 sets | |
| 6 | X.Y.Z Axis Guide Rail | SHAC/AirTAC | - | 3 sets | |
| 7 | X.Y Axis Rack | Taiwan Liangchi/Taiwan Jinte | - | 2 sets | |
| 8 | X.Y.Z.U Axis Servo Motors and Drivers | Delta/Inovance | - | 4-5 sets | |
| 9 | Pneumatic System | AirTAC | - | Several | |
| 10 | Electric Proportional Valve | AirTAC/SMC | - | 1 piece | |
| 11 | Machine Accessories | Standard | - | 1 set | |
| 12 | Machine Bed | Standard | - | 1 unit | |
| 13 | Control Cabinet | Standard | - | 1 set | |
| 14 | Circuit Breaker, Relay | Schneider/DELIXI | - | 1 set | |
| 15 | Power Supply | Schneider/DELIXI | - | 1 set | |
| 16 | Cooling System | Hanli | - | 1 set | |
| 17 | Loading System | Fully-auto/Semi-auto Material Rack | - | 1 set |
Consumables and Specialized Parts List
| No. | Name | Specification | Unit | Quantity | Remarks |
|---|---|---|---|---|---|
| 1 | Optical Lens | Ospri | Piece | 5 | |
| 2 | Cutting Nozzle | Ospri | Piece | 5 | |
| 3 | Ceramic Ring | Ospri | Piece | 5 |
Equipment Usage Analysis
Fiber Laser Environment Requirements: Temperature 15-35℃, Relative Humidity < 85%.
On-site Power Distribution Requirements: 380V 50Hz, with short circuit protection and others.
Grounding Requirements: Dedicated grounding system with a grounding resistance of no more than 4Ω.
Lifting Equipment: Necessary lifting equipment and personnel should be provided.
Materials for Equipment Installation: Provide required materials such as steel plates for installation and debugging.
Auxiliary Conditions for Laser Cutting:
Cutting Auxiliary Gases: Nitrogen (N2), Oxygen (O2).
Dry, oil-free compressed air system.
Foundation Requirements: Concrete foundation, minimum thickness of 300mm, free from vibration sources or with vibration damping grooves around the foundation.
Equipment Voltage and Gas Requirements
| No. | Name | Specification |
|---|---|---|
| 1 | Rated Input Voltage | 380V/50Hz, Voltage Stability: ±5% (Recommended to use a voltage stabilizer). |
| 2 | Compressed Air Supply System | Rated Pressure: High pressure ≥1.6Mpa, Low pressure ≥0.6Mpa, Air Flow: >1.0m³/min, Volume: 1m³. |
| 3 | Auxiliary Gas | Nitrogen (N2) ≥99.99%, Compressed Air ≥1.6Mpa. |
Let me know if you need further clarification or additional details!
Technical Specifications:
Model Options: G120K, G170K, G240K
Cutting Range: Tubes and pipes of various sizes, with customized configurations available.
Max Cutting Speed: Enhanced for rapid tube cutting.
Laser Source Power: Variable, depending on the laser generator used.
Precision: 0.01mm repeat positioning accuracy.
Cutting Gas: Air, Nitrogen, Oxygen (optional).
Cooling System: Advanced water-cooled system with temperature control for both the laser and optical components.
Automation: Fully automated loading and unloading systems for increased efficiency.
Applications:
Industrial Use: Suitable for manufacturing sectors such as 3C, automotive, medical, aerospace, and more.
Precision Cutting: Ideal for cutting and beveling pipes with precision and speed.
Wide Applications: Compatible with a variety of materials such as stainless steel, aluminum, and non-ferrous metals.
Operational Cost Analysis:
The machine is designed to minimize material wastage, which can significantly reduce operational costs in tube cutting processes. With its high-speed operation and reduced maintenance requirements, it offers a low-cost per part production and ensures long-term efficiency.