1600mm Deburring Machines Rotary Brush Machines for Deburring Edge Rounding Finishing Laser Oxide Removal And Slag Removal of Different Materials

MSP-L1600 Sanding and Deburring Machine 

---

1. Processing Range and Functions

1.1 Materials

• Compatible Materials: Stainless steel, carbon steel, aluminum plate, copper plate, and various non-ferrous metals.

1.2 Functions

• Primary Applications: Combines a dry sanding belt station with eight universal sanding disc roller brushes.

• Edge & Hole Deburring: Efficiently removes burrs on all edges and holes, creating a consistent, small-radius rounded edge (R-arc).

• Surface Finishing: Achieves brushing, oxide removal, and polishing of metal sheet surfaces.

• Supported Processes: Effective on workpieces processed by stamping, shearing, laser cutting, plasma cutting, and flame cutting.

• Safety & Reliability: The processing is non-destructive, delivering high-quality finishes safely and reliably.

2. Working Principle

• Process Flow:

• Initial Sanding: The sanding belt station removes larger burrs and slag particles.

• Disc Brush Deburring: Eight disc brushes rotate in opposite directions and revolve as a unit, applying centrifugal grinding, scraping, and filing to remove burrs from edges and holes.

• Adjustable R-Arc Effect: Uniform rounded edges can be tailored by using different abrasive materials.

• Independent Operation:

• Sanding Belt Station: Can independently handle surface brushing, oxide removal, and polishing.

• Disc Brush Station: Provides 360-degree deburring and edge rounding, particularly effective for laser-cut or CNC-punched parts with protective film without damaging the surface.

• Workpiece Handling:

• Vacuum Conveyor System: Firmly holds pieces as small as 50mm x 50mm (solid), ensuring pass-through processing; optional fixtures support complex workpieces.

• Frequency-Adjustable Conveyor Speed: Allows flexible processing speeds.

• Dust Collection:

• Wet Dust Collector: Reduces dust-related hazards, using a high-flow fan to draw dust into a water-sprayed dust chamber for filtration, releasing clean air and supporting eco-friendly production.

3. Advantages of the Equipment

• Enhanced Production Efficiency: Continuous feed and pass-through processing meet high production demands.

• Improved Quality: Provides uniform surface treatment, superior to manual processes.

• Cost Savings: Lower per-unit processing costs compared to manual deburring.

• Safety & Environmental Benefits: Effective dust collection and a cleaner work environment ensure operator safety and workplace quality.

4. Main Technical Specifications

1. Equipment Processing Range and Functions

1.1 Processing Materials

• Applicable Materials: Stainless steel, carbon steel, aluminum plate, copper plate, and various non-ferrous metals.

1.2 Equipment Functions

• Main Applications: This equipment combines a dry sanding belt with eight universal sanding disc roller brushes. It is primarily used for deburring the edges and holes of workpieces, as well as for surface brushing, oxide removal, and polishing of metal sheets. It effectively removes burrs produced in processes such as stamping, shearing, laser cutting, plasma cutting, and flame cutting, achieving a uniform small-radius edge (R-arc) finish on all edges and holes. The processing is safe and reliable, resulting in high-quality workpieces.

---

2. Equipment Working Principle

• Processing Flow:

• Initial Sanding: The sanding belt station first removes larger burrs and slag from the workpiece surface.

• Roller Brush Deburring: Eight sets of adjacent, oppositely rotating sanding disc roller brushes, along with an overall rotational movement, apply centrifugal grinding, scraping, shaving, and filing actions to all edges and holes of the workpiece, removing burrs thoroughly and creating uniform rounded edges (R-arcs). The radius of these rounded edges can be adjusted by selecting different processes and abrasive materials.

• Independent Operating Modes:

• Sanding Belt Station: Can independently handle surface brushing, polishing, oxide removal, and slag removal of metal sheets.

• Roller Brush Station: Provides 360-degree deburring and rounding, especially suited for laser-cut or CNC-punched sheets with protective film, effectively removing burrs without damaging the film or scratching the metal surface. The use of specially designed flexible abrasives allows this machine to precisely target burrs without affecting delicate surfaces, making it ideal for processing complex shapes.

• Workpiece Fixing and Transport:

• Vacuum Conveyor System: A strong vacuum system securely holds workpieces, allowing for pass-through processing of workpieces as small as 50mm x 50mm. Special fixtures can be used to secure unique workpieces.

• Adjustable Conveyor Speed: The conveyor system allows frequency-adjustable speeds to meet various processing needs.

• Dust Collection System:

• Wet-Type Dust Collector: Reduces safety risks associated with dust, as a high-powered fan at the top draws dust into a chamber where a water mist traps the particles, allowing clean air to be discharged. This system ensures a safer, cleaner working environment, recycles metal powder, and enables eco-friendly production.

---

3. Equipment Advantages

• Increased Production Efficiency: Continuous feeding and pass-through processing meet high-volume production requirements.

• Enhanced Product Quality: Consistent surface treatment, vastly superior to manual processing.

• Cost Savings: The processing cost per unit area is significantly lower than manual treatment.

• Safety and Environmental Benefits: Effective dust collection improves operator safety and enhances the working environment.