200W Air-Cooled Pulsed Laser Cleaning Machine Laser Rust Removal Solution for Mold Rubber, Carbon Black & Release Agent Residue Removal
Product Description
200W Air-Cooled Pulsed Laser Cleaning Machine
Laser Rust Removal Solution for Mold Rubber, Carbon Black & Release Agent Residue Removal
Product Overview
The 200W Air-Cooled Pulsed Laser Cleaning Machine is a high-efficiency portable handheld laser cleaning system designed for industrial mold cleaning applications.
It is especially effective for removing residual rubber, carbon black buildup, release agent residues, oxidation, and light rust from molds without damaging mold patterns or causing mechanical wear.
This machine is widely used in tire molds, rubber molds, and precision industrial molds, where surface integrity and pattern accuracy are critical.
Working Principle
The system uses a pulsed fiber laser with a wavelength of 1064 nm.
During cleaning, laser pulses are selectively absorbed by contaminants such as rubber residue, carbon black, and release agents. These layers rapidly vaporize or peel off due to thermal expansion and micro-shock effects, while the mold substrate remains unaffected.
This ensures non-contact, non-destructive, and highly controlled cleaning, even on fine mold patterns and vent holes.
Key Advantages
✔ Designed for Mold Cleaning
Efficient removal of rubber residue, carbon black, and release agent buildup
Suitable for tire molds, rubber seals molds, and industrial molds
Keeps mold surfaces clean and production stable
✔ No Damage to Mold Patterns
No abrasion, no grinding
Does not damage tread patterns, engravings, or micro-textures
No mold wear, extended mold service life
✔ Air-Cooled & Portable
No water chiller required
Compact structure and easy mobility
Ideal for on-site and in-line mold maintenance
✔ Environmentally Friendly
No chemicals or solvents
No consumables
No wastewater or secondary pollution
Air-Cooled Pulsed Laser Cleaning Machine Series – Technical Specifications
| No. | Item | FL-E100 | FL-E200 | FL-E300 |
|---|---|---|---|---|
| 1 | Model | FL-E100 | FL-E200 | FL-E300 |
| 2 | Rated Voltage | 220V AC | 220V AC | 220V AC |
| 3 | Rated Frequency | 50 / 60 Hz | 50 / 60 Hz | 50 / 60 Hz |
| 4 | Input Power | 500 W | 1000 W | 1500 W |
| 5 | Laser Power | 100 W | 200 W | 300 W |
| 6 | Laser Class | Class 4 | Class 4 | Class 4 |
| 7 | Laser Wavelength | 1064 nm | 1064 nm | 1064 nm |
| 8 | Cooling Mode | Air Cooling | Air Cooling | Air Cooling |
| 9 | Cleaning Modes | 6 Modes | 6 Modes | 6 Modes |
| 10 | Max. Scanning Width | 100 mm | 100 mm | 100 mm |
| 11 | Optical Fiber Length | 3 m | 5 m | 5 m |
| 12 | Overall Dimensions (L×W×H) | 530×295×411 mm | 530×295×461 mm | 530×295×461 mm |
Typical Applications
Tire mold rubber residue and carbon black removal
Rubber mold release agent cleaning
Mold vent hole and fine pattern cleaning
Mold maintenance without disassembly
Rust and oxidation removal on mold surfaces
Compared with chemical cleaning, dry ice blasting, or mechanical brushing, laser cleaning provides higher precision, zero mold wear, and reduced downtime.
Suitable Mold Materials
Steel tire molds
Alloy steel molds
Rubber sealing ring molds
Segmented mold components
Safety & Operation
Class 4 laser system
Laser safety goggles required
User-friendly control interface
Long laser source lifetime (up to 100,000 hours)
Conclusion
The 200W Air-Cooled Pulsed Laser Cleaning Machine is a reliable, efficient, and eco-friendly solution for removing rubber residue, carbon black, and release agent buildup from molds.
It ensures no damage to mold patterns, no mechanical wear, and significantly improves mold maintenance efficiency—making it an ideal choice for modern mold and tire manufacturing plants.