2NM³ 99.999% High Purity Industrial Nitrogen Gas Generator for Laser Cutting And Welding
Product Description
Nitrogen Generator for Laser Cutting, Fiber Lasers, CO2 Lasers – Model ZHN-02-PLC
The ZHN-02-PLC Nitrogen Generator is designed specifically for laser cutting applications, including fiber lasers and CO2 lasers. This advanced nitrogen generator provides a continuous supply of high-purity nitrogen, ensuring optimal performance in cutting and welding operations. It is ideal for industries such as metalworking, automotive, aerospace, and manufacturing, where precision cutting with minimal oxidation is essential.
Product Specifications
| Parameter | Details |
|---|---|
| Model | ZHN-02-PLC |
| Nitrogen Flow Rate | 2 NM⊃3;/h (Controllable) |
| Nitrogen Purity | 99.99% |
| Inlet Pressure | 0.6 – 0.8 MPa |
| Output Nitrogen Pressure | ≤ 0.6 MPa |
| Power Consumption | 15W |
| Supply Voltage | AC 220V |
| Dimensions (L×W×H) | 500 x 450 x 780 mm |
Key Features and Benefits
High Purity Nitrogen (99.99%)
The ZHN-02-PLC nitrogen generator produces nitrogen with a purity of 99.99%, which is ideal for laser cutting, especially for fiber lasers and CO2 lasers. High-purity nitrogen prevents oxidation during the cutting process, ensuring clean and precise cuts.Stable Nitrogen Flow (2NM⊃3;/h)
Capable of delivering 2NM⊃3;/h of nitrogen, the ZHN-02-PLC provides a stable and consistent nitrogen supply, meeting the demands of modern industrial laser cutting machines.Controllable Output
The nitrogen flow is controllable, allowing users to adjust the output flow rate based on their specific needs, optimizing both nitrogen use and operational efficiency.Low Energy Consumption (15W)
With a power consumption of just 15W, this generator operates efficiently, reducing operational costs while maintaining consistent nitrogen output.Compact Design
The generator features a compact design with dimensions of 500 x 450 x 780 mm, making it easy to integrate into existing setups without occupying excessive space.Wide Application Range
Ideal for laser cutting applications, the generator is suited for cutting metals, plastics, and other materials that require a controlled and inert environment during processing.Reliable Pressure Control
The inlet pressure ranges between 0.6 to 0.8 MPa, while the output nitrogen pressure is maintained at or below 0.6 MPa, ensuring safe and stable operation.
Applications
Laser Cutting:
Nitrogen is commonly used in laser cutting to prevent oxidation, provide clean cuts, and reduce the risk of material contamination, especially with stainless steel, aluminum, and other metals.Fiber Lasers:
Fiber lasers require nitrogen for efficient cutting, especially in applications involving high-precision cuts with minimal material burn.CO2 Lasers:
Nitrogen is used in CO2 laser cutting to shield the cutting area from contaminants and provide a smooth, clean cutting edge on materials like metals, plastics, and organic materials.Aerospace and Automotive Industries:
Industries that rely on high-precision laser cutting to manufacture components such as aircraft parts and automotive parts can benefit from the clean, efficient operation provided by the nitrogen generator.Metalworking and Manufacturing:
Nitrogen generators are used in metalworking and manufacturing to ensure the quality and precision of laser-cut products, especially in high-volume production environments.
Operational Instructions
Connect Compressed Air:
Ensure that the air supplied to the nitrogen generator is dehydrated and deoiled to avoid contamination and damage to the system.Power On:
Switch on the ZHN-02-PLC nitrogen generator, and the system will begin its nitrogen generation process, producing high-purity nitrogen suitable for laser cutting applications.Monitor Pressure and Flow:
Use the built-in gauges to monitor the inlet pressure (0.6-0.8 MPa) and output pressure (≤0.6 MPa), ensuring stable and efficient nitrogen production throughout operation.Shutdown:
After use, turn off the nitrogen outlet valves and the power switch. It’s recommended to check and maintain the system as per the manufacturer's instructions to ensure longevity and performance.
Maintenance
Regular Filter Replacement:
Replace the filters inside the nitrogen generator regularly to ensure the purity of the nitrogen produced and to maintain the system's efficiency.Cleaning:
Clean the outer casing of the nitrogen generator using non-corrosive cleaning agents. Avoid using water or cleaning solutions inside the system to prevent damage to the internal components.Drying:
Allow the system to dry thoroughly after any cleaning process to avoid moisture build-up, which could affect its performance.