AC220/380V Vacuum Lifters Manual Vacuum Handling Equipment for Loading And Unloading CNC Laser Cutting Machines Punching And Bending Machines

Introduction to AC220/380V Vacuum Lifters & Manual Vacuum Handling Equipment

In today’s fast-paced manufacturing environments, such as in CNC laser cutting, punching, and bending operations, efficient material handling is crucial for improving productivity and minimizing downtime. For industries dealing with large, heavy, and sensitive workpieces, having the right equipment to safely load, unload, and transport materials is essential. The AC220/380V Vacuum Lifters and Manual Vacuum Handling Equipment offer an ideal solution for handling a wide range of payloads—from small to very large—and ensuring smooth and safe operations in metal processing environments.

Whether you are dealing with delicate CNC laser cut parts, large metal plates, or steel profiles, these vacuum lifters provide an effective, ergonomic, and safe method of moving materials. They help reduce the risk of accidents, improve handling efficiency, and protect the integrity of your sensitive workpieces.

Key Features and Benefits of AC220/380V Vacuum Lifters

1. Versatile Loading & Unloading for CNC Machines:

The AC220/380V Vacuum Lifters are designed to streamline the loading and unloading process for CNC laser cutting machines, punching machines, and bending machines. By using vacuum lifting technology, these machines can safely lift and transport delicate or heavy workpieces, including metal plates, profiles, and coils, directly from the production line. This automates the handling process, reduces manual labor, and significantly minimizes the risk of human error or damage to sensitive materials.

2. Handling High Payloads:

These vacuum lifters are capable of handling high payloads, with lifting capacities ranging from 300KG to 2000KG. This makes them ideal for industries requiring robust solutions for moving large metal sheets, profiles, and heavy workpieces. Whether you are lifting a metal sheet weighing 300KG for CNC cutting or handling steel profiles weighing up to 2000KG, these vacuum lifters can safely lift and move materials of various sizes and weights.

3. Manual and Ergonomic Operation:

For operations that require flexibility and operator control, the manual vacuum handling system offers an ergonomic, hands-on approach. Operators can easily control the vacuum lifter, enabling them to handle heavy materials with precision and minimal effort. The manual operation ensures that operators can position materials accurately without relying on automated systems, providing flexibility for tasks that require fine control. These systems are designed to reduce strain on the operator, ensuring safe, ergonomic handling throughout the process.

4. Swiveling and Tilting Functionality:

The vacuum lifters feature swiveling and tilting capabilities, making them highly versatile. This feature allows operators to rotate, tilt, and position the lifted materials at any angle, which is especially useful when handling metal profiles, coils, and large-format plates. Whether you need to rotate a metal profile or move a heavy plate into a specific position, these lifters provide the necessary flexibility to accommodate the task at hand.

5. High-Precision Handling:

The vacuum lifters are equipped with advanced vacuum technology to ensure that even delicate materials are handled with precision. The system provides a strong and secure grip on the workpiece, ensuring it is safely lifted and moved without the risk of slippage. This is especially important when handling sensitive workpieces such as thin or finely cut sheets produced by CNC laser cutters, where surface protection is a priority.

6. Wide Range of Applications:

These vacuum lifters are not limited to a single application. They are highly adaptable and can be used in various industries, including:

• Metal Processing: Moving heavy steel, aluminum, and carbon steel plates, profiles, and coils to and from CNC machines, punching machines, and bending stations.

• Fabrication: Lifting and placing heavy metal sheets during welding, cutting, and fabrication processes.

• Automotive: Handling large metal components during vehicle manufacturing and assembly.

• Construction and Structural Steel: Lifting steel beams, profiles, and sections for construction purposes.

7. Safe and Reliable Operation:

Safety is a key feature of these vacuum handling systems. The AC220/380V Vacuum Lifters come with a variety of safety mechanisms to ensure reliable and risk-free operation:

• Vacuum Pressure Monitoring: The system continuously monitors and adjusts the vacuum pressure to maintain a secure grip on the workpiece, preventing slippage during movement.

• Overload Protection: The lifters are equipped with overload protection to ensure that the system doesn’t exceed its safe lifting capacity, preventing accidents or damage to the equipment.

• Emergency Shutoff: In case of a system failure, the lifter can be quickly deactivated with an emergency shutoff button, ensuring the operator’s safety.

8. Energy-Efficient Power Supply (AC220/380V):

The AC220/380V power supply ensures that the vacuum lifters operate with high efficiency while minimizing energy consumption. The lifters can be powered using standard industrial power sources, making them easy to integrate into existing operations. The energy-efficient design ensures that businesses can reduce their electricity costs while still achieving the high performance required for lifting and handling heavy materials.

9. Customization for Higher Payloads:

For particularly demanding tasks, customized solutions can be designed to handle even higher payloads. For example, lifting devices can be customized to handle steel profiles weighing several tons or steel sections that are up to 60 meters in length. With these customized solutions, businesses can ensure that the vacuum lifters meet their specific operational needs, no matter the size or weight of the materials being handled.

Applications in Manufacturing and Metal Processing:

The AC220/380V Vacuum Lifters are designed to meet the needs of industries that deal with heavy metal materials, particularly in metal processing environments. Some of the key applications include:

1. Loading and Unloading CNC Laser Cutting Machines: These vacuum lifters are used to load and unload metal sheets onto CNC laser cutting machines. Their ability to handle high payloads ensures that even large, heavy sheets can be lifted and placed precisely, reducing the risk of damage and improving overall efficiency.

2. Handling of Steel Profiles and Coils: The lifters can be used to handle heavy steel profiles, coils, and beams. Their swiveling and tilting features allow for precise positioning, whether you're placing a steel beam for welding or moving a large coil into storage.

3. Punching and Bending Operations: Vacuum lifters are perfect for lifting and positioning metal sheets and plates during punching and bending operations, improving material flow and reducing manual handling.

4. Heavy Metal Transporting: For applications requiring horizontal and vertical lifting of large metal sheets or components, these vacuum lifters ensure smooth transportation, preventing injuries and reducing material handling time.