Deburring Machines for Sheet Metal

Product Description

800mm Deburring Machine for Sheet Metal | Edge Rounding & Surface Finishing Equipment

Product Overview

The 800mm Deburring and Edge Rounding Machine is an advanced surface finishing system specially designed for deburring, edge rounding, and surface finishing of sheet metal components.
After cutting processes such as laser cutting, plasma cutting, or punching, metal parts often have burrs, sharp edges, or oxide layers. These imperfections can cause safety issues, coating defects, and poor assembly performance.

This deburring machine efficiently removes burrs and sharp edges, providing a smooth, rounded, and uniform finish on all metal surfaces. With a working width of 800mm, it is ideal for medium- and large-sized sheet metal parts made from stainless steel, carbon steel, aluminum, and copper.

The equipment integrates abrasive belt grinding, rotary brush edge rounding, and optional Scotch-Brite or polishing units, offering a complete solution for surface treatment in one pass.

Key Functions

Deburring
Removes burrs, dross, and cutting residues left after laser, plasma, or punching operations. Ensures a clean, smooth edge ready for the next process.
Edge Rounding (Edge Breaking)
Rounds sharp edges and corners with precision-controlled rotary brushes. The resulting smooth edges prevent injury and improve coating adhesion during painting or powder coating.
Slag Removal (Optional)
Special brush heads and slag removal rollers are available for plasma-cut or oxyfuel-cut parts to efficiently remove heavy dross.
Oxide Layer Removal
Effectively removes oxide layers produced during laser or plasma cutting, ensuring a clean, metallic surface that improves weldability and coating performance.
Surface Finishing / Brushing / Polishing
Achieves uniform surface textures such as satin or matte finishes. The optional Scotch-Brite unit provides fine surface finishing for decorative or visible parts.

Machine Features

Working Width: 800 mm
Material Compatibility: Stainless steel, carbon steel, aluminum, copper, and alloy sheets
Deburring & Edge Rounding in One Pass: Integrates multiple processing steps to improve productivity and quality consistency.
Variable Speed Control: Independent speed adjustment for abrasive belts and brushes for precise processing.
Vacuum or Conveyor Worktable: Ensures stable and safe sheet transportation, especially for small or thin parts.
User-Friendly Control Panel: Easy operation with touch-screen interface and digital setting memory.
Modular Design: Can be configured with different head combinations: abrasive belt + brush + Scotch-Brite wheel + polishing head.

Technical Advantages

Precision Edge Rounding: Consistent radius formation (up to R2.0 mm) for coating and painting applications.
High Efficiency: One-pass processing reduces manual work and production time.
Uniform Surface Quality: Even finish across the entire workpiece surface, ideal for visible components.
Reduced Manual Labor: Fully automated feed and processing minimize human operation.
Environmentally Friendly: Optional dust collector and filter system maintain a clean workshop environment.
Low Maintenance: Durable belts and brushes designed for long service life and easy replacement.

Applications

The 800mm Deburring and Edge Rounding Machine is widely used across various industries for sheet metal surface treatment:

Sheet Metal Fabrication Workshops
Removing burrs and rounding edges after laser cutting, plasma cutting, or punching.
Metal Furniture Manufacturing
Finishing decorative stainless steel panels and components.
Automotive and Aerospace Parts
Preparing aluminum and steel components for coating and assembly.
Electrical Enclosures and Control Cabinets
Smoothing edges and removing burrs from galvanized or powder-coated sheets.
Kitchenware and Appliance Components
Polishing and rounding stainless steel surfaces for a mirror or brushed finish.
Heavy Equipment & Machinery Parts
Removing slag and sharp edges from thick steel plates and structural components.

Processing Examples

After Laser Cutting: Removes fine burrs and oxide film; smooths edges for painting.
After Plasma Cutting: Eliminates slag and heavy burrs; prepares thick plates for coating.
After Punching: Rounds sharp edges and provides uniform surface texture.
Before Coating: Improves paint or powder adhesion by creating micro-rounded edges.