Deburring machine for Double sided deburring of small parts Deburring and uniform edge rounding on all sides of parts
Product Description
1600mm Automatic Double-Sided Sanding Machine:
The Automatic Double-Sided Sanding Machine is a high-efficiency, precision-engineered device designed for industrial sanding applications. It offers a maximum processing width of 1500mm, capable of handling materials with a thickness range from 1 to 100mm.
This machine is powered by a 160KW main engine and features a robust hammering mechanism, including a hammer main motor of 15KW-6P, alongside a belt main motor rated at 15KW-4P, both equipped with variable frequency speed control to ensure optimal performance across various tasks.
The sanding system includes two primary grinding heads:
The first grinding head utilizes a hammering mechanism with a hammer head size of φ25mm × 50mm, capable of operating at line speeds between 3-8m/s.
The second and third grinding heads focus on belt sanding, using grinding rubber drive wheels with a diameter of Φ280mm. The sand belts, measuring 6710mm in length, operate at speeds ranging from 10-25m/s, offering flexibility and precision.
For material handling, the transport system uses rollers of Φ142mm in diameter, with an adjustable conveying speed of 0.5-6m/min. The machine also includes a 7.5KW wet dust collector for effective dust management, ensuring a cleaner and safer work environment.
With a total weight of approximately 17.9 tons, this machine is engineered for stability, efficiency, and reliability in high-demand manufacturing environments.
2.2 Basic Technical Parameters of the Equipment
| No. | Item | Parameters |
|---|---|---|
| 1 | Maximum Processing Width | 1500mm |
| 2 | Processing Thickness | 1-100mm |
| 3 | Sand Belt Size | Inner circumference 6710mm × Width 80mm |
| 4 | Hammer Baseband Size | BJ Quinary type, outer circumference 6377mm |
| 5 | Total Power of the Equipment | 160KW (main engine) |
| 6 | Hammer Main Motor | 15KW-6P (frequency adjustable speed) |
| 7 | Belt Main Motor | 15KW-4P (frequency adjustable speed) |
| 8 | Total Weight of the Equipment | Approximately 17.9T |
2.3 Main Component Parameters
| No. | Item | Parameters |
|---|---|---|
| 1 | First Grinding Head | |
| 1.1 | Hammer Head Size | φ25mm × 50mm |
| 1.2 | Hammer Line Speed | 3-8m/s (frequency control) |
| 1.3 | Hammer Belt Size | BJ Quinary type, outer circumference 6377mm |
| 1.4 | Hammer Belt Drive Main Motor | 15KW-6 poles |
| 1.5 | Hammer Lifting Motor | 750W servo motor |
| 2 | Second and Third Grinding Heads | |
| 2.1 | Grinding Rubber Drive Wheel Diameter | Φ280mm, rubber hardness 70° |
| 2.2 | Belt Line Speed | 10-25m/s (frequency control) |
| 2.3 | Sand Belt Size | Inner circumference 6710mm × Width 80mm |
| 2.4 | Sand Belt Deviation Detection | Limit switch |
| 2.5 | Sand Belt Correction | Automatic correction |
| 2.6 | Belt Tension | Pneumatic automatic tension |
| 2.7 | Abrasive Belt Main Motor Power | 15KW-4 poles |
| 3 | Transport System | |
| 3.1 | Roller Diameter | Φ142mm, rubber hardness 80° |
| 3.2 | Drive Mechanism | Worm gear drive (stable and reliable) |
| 3.3 | Transmission Speed | 0.5-6m/min (frequency control) |
| 3.4 | Transport Main Motor | 5.5KW-4 poles × 2 |
| 4 | Dust Collection System | 7.5KW wet dust collector |
The grinding machine is designed for highly efficient sheet metal processing, particularly excelling in deburring and finishing small parts. It offers dual-sided processing, allowing for significant time savings by machining both sides of the workpiece simultaneously. The machine is ideal for creating a directionless finish and is particularly suited to the metal processing industry, where precision deburring is critical.
Key features of this machine include its ability to effectively deburr laser-cut parts and round edges, handling both inner and outer contours in a single operation. The process involves a cross-sanding belt that works the surface, eliminating burrs and splashes caused by punching or laser cutting.
Additionally, two rotating flexible grinding flap rollers are used to round all edges uniformly, ensuring consistent quality on both the outside and inside contours. This machine also ensures that secondary burrs are thoroughly removed without damaging galvanized surfaces or protective films, maintaining the integrity of the material during the entire process.