Dry Metal Machines for Deburring, Grinding, Edge Radiusing Deburring, Grinding, Edge Radiusing
Product Description
The 1000 Series Dry Metal Machines are designed for heavy-duty operations, perfect for job shops handling various metal finishing applications such as deburring, edge radiusing, dross removal, calibrating/dimensioning, and general surface finishing. These machines are known for their versatility, allowing for configurations tailored to a wide range of needs.
Key Features of the 1000 Series:
Versatile Head Configurations:
Drum, Scotch-Brite, Brush, or Disc Heads: The 1000 Series machines can be customized with up to three heads, offering flexibility to meet different deburring, finishing, and edge radiusing requirements.
Combination Head Options: The ability to combine drum, brush, and disc heads provides multiple finishing possibilities, giving you a more versatile tool for different metalworking tasks.
Multiple Machine Configurations:
Machines are available in Top-Only, Bottom-Only, or Top/Bottom Configurations. This flexibility allows for processing parts from either side or both, optimizing workflow depending on your specific application.
Belt Width Range: From 13″ to 43″, providing options for both small and larger parts.
Precision and Adjustability:
Cam Adjustment: Individual cam adjustments allow for fine precision, with accuracy as small as 0.001″ per head, ensuring consistent and precise results across different jobs.
Automated Belt Tensioning: Air-loaded cylinders provide automatic belt tensioning, helping maintain optimal operation without constant manual intervention.
Efficient Feeding System:
Dual Infeed and Outfeed Pinch Rolls ensure that parts feed smoothly through the machine, preventing jams or misalignment, crucial for consistent, high-quality results.
Advanced Features:
Automatic Abrasive Belt Tracking: This helps keep the belt aligned during operation, minimizing downtime and ensuring consistent processing.
Motor Power: Depending on the size and head configuration, the motor sizes range from 5 HP to 30 HP, providing the necessary power for both light and heavy-duty tasks.
Feed Motor: The feed motor options (1 HP to 3 HP) ensure that parts are moved through the machine with adequate power and precision.
Available Machine Specifications:
Belt Width: 13″ to 43″
Number of Heads: 1 to 3
Types of Heads Available: Drum, Scotch-Brite, Brush, Disc, or combinations
Drum Size: 100 mm to 200 mm
Machine Configuration: Top-Only, Bottom-Only, or Top/Bottom
Applications and Tasks:
These machines are designed to handle a variety of tasks including:
Deburring: Removing burrs from cut parts, especially after laser cutting or stamping.
Edge Radiusing: Creating smooth rounded edges for safety or aesthetic purposes.
Dross Removal: Cleaning metal parts by removing the excess slag after plasma cutting.
Calibrating/Dimensioning: Ensuring metal parts meet specific thickness or surface requirements.