Grinding And Deburring Machines for Deburring Edge Rounding Slag Removal Oxide Layer Removal And Surface Finishing
Product Description
1600mm Grinding and Deburring Machine
Applications:
Ideal for deburring, quality edge rounding, slag removal, oxide layer removal, and surface finishing.
Suitable for processing plasma and flame-cut parts in stainless steel, steel, aluminum, and non-ferrous metals.
Technical specification for the equipment :
| Technical Parameter | Details |
|---|---|
| Working width | ≤1600mm |
| Processing thickness | 0.5~80mm |
| Minimum processing size | 50mm × 50mm |
| Machine power | 56.75KW |
| Sand belt size | Φ 1910mm × 1600mm |
| Sand rolling brush size | Φ 300mm × 400mm |
| Delivery speed | 0.5~6m/min |
| Sand belt line speed | 12m/s |
| Rolling brush rotation speed | Adjustable frequency conversion of 500~1400r/min |
| Rolling brush public speed | 1~15r/min |
| Number of roller-brush planetary revolution shaft heads | 1 |
| Number of rolling-brush planetary rotation shaft heads | 8 |
| Machined thickness servo adjustment precision | 0.01mm |
| Rolling brush compensation servo adjustment precision | 0.01mm |
| Grinding consumables | Sand belt + rolling brush |
| Dust air volume | 5000m³/h |
| Unit contour size | Length 3250mm, Width 2900mm, Height 2150mm |
| Weight | Approximately 3.9T |
Key Features:
Versatile Material Processing: Capable of handling various materials, including steel, stainless steel, and aluminum.
Simultaneous Thickness Processing: Supports the processing of different material thicknesses (E-units).
Customizable Parameters: Individually adjustable processing settings for optimal results.
Even Processing: Thoughtful rotary head design ensures consistent results across the entire working width.
Maximum Tool Contact: Achieves perfect edge rounding up to a 2 mm radius.
Efficient for Small Parts: Processes small parts (down to 50x50 mm) regardless of geometry.
Ergonomic Design: Stationary machine table with constant height for comfortable operation.
User-Friendly Interface: Intuitive touch panel for easy operation.
Energy Efficiency: Processing units can be independently turned on/off for flexibility.
Quick Setup: Automatic positioning of tool axes for fast machine setting.
Program Memory: Ensures automatic settings for reproducible results.
Rapid Tool Change: Fast tool-changing system minimizes setup time.
Accessibility: Optimal machine access for easy cleaning and maintenance.
Monitoring Window: Allows process observation through machine doors.
Customization Options: Tailored features to meet individual customer requirements.
Automation Ready: Possibility for integration into production lines.
P-Edition Benefits:
Cost Reduction: Mechanical slag removal reduces tool costs—no expensive grinding needed.
Cool Grinding: Minimizes heat input into the workpiece.
Compensation Features: Warpage and tolerance compensation provided by a large, soft contact roller.
Edge Rounding Options: Perfect edge rounding up to 2 mm radius.
Available Configurations: Options include REE, DRE, REER, and DREE.
1. Deburring
Abrasive Belts: Look for machines with high-quality abrasive belts that can efficiently remove burrs.
Brush Units: Rotary or orbital brush units help in thorough deburring of complex shapes.
2. Edge Rounding
Adjustable Brush Systems: Machines with adjustable brush units or specialized edge rounding attachments can create consistent radii.
Precision Controls: Fine adjustments to ensure uniform edge rounding.
3. Oxide Skin Removal
Heavy-Duty Abrasives: Machines equipped with robust abrasive units specifically designed for oxide skin removal.
Dedicated Oxide Removal Units: Some machines have specialized modules for removing oxide layers effectively.
Bäumer Group - Known for their innovative deburring and finishing solutions for various industries.
Timesavers - Specializes in surface finishing and deburring machines, offering a wide range of solutions for metal processing.
Glebar Company - Provides advanced grinding solutions, including for deburring applications in different materials.
Apex Machine Group - Offers a variety of deburring and finishing machines tailored for different manufacturing needs.
Dürr Ecoclean - Focuses on cleaning and surface finishing technologies, including grinding and deburring machines.
Suhner Group - Known for their versatile grinding and deburring systems, suitable for a range of applications.
Kuhlmeyer - Specializes in grinding and deburring machines for sheet metal and other materials.
Scantool Group - Offers a range of grinding and deburring machines for industrial use.
Wikus - Known for their band saw blades and associated grinding and deburring equipment.
Lissmac - Provides innovative deburring and edge rounding solutions for various materials.