Precision Part Leveling Machines for Medium-Sized and Heavy Blanks and Sheets Thickness 6-25mm
Product Description
Part Leveling Machines for Medium-Sized and Heavy Blanks and Sheets (Thickness 6-25mm)
This Part Leveling Machine is designed for medium-sized and heavy blanks and sheets, specifically for materials with a thickness range of 6-25mm. It offers high precision in leveling and flattening operations, especially for parts that have been subjected to heavy cutting processes such as laser cutting, plasma cutting, and stamping. The machine features advanced servo motor-driven gap adjustment to ensure accuracy and consistency.
Key Specifications:
Width: 400-3800mm
Roll Diameter: 150mm
Rated Thickness: 6-25mm
Number of Rolls: 15 (Upper: 7, Lower: 8)
Leveling Roller Gap Adjustment: Four-point automatic adjustment, driven by servo motor
| Model | STR-150CNC | STR-180CNC | STR-220CNC | STR-·260CNC |
|---|---|---|---|---|
| Width (mm) | 400-2200 | 400-3800 | 400-3800 | 400-3800 |
| Roll Diameter (mm) | 150 | 180 | 220 | 260 |
| Rated Thickness (mm) | 6-25 | 8-35 | 10-45 | 15-60 |
| Maximum Thickness (mm) | 25 | 35 | 45 | 60 |
| Number of Rolls | 15 (Upper: 7, Lower: 8) | 15 (Upper: 7, Lower: 8) | 15 (Upper: 7, Lower: 8) | 15 (Upper: 7, Lower: 8) |
| Shortest Part (mm) | 60x280 | 60x350 | 60x420 | 60x520 |
| Leveling Speed (m/min) | 0-12 | 0-12 | 0-12 | 0-12 |
| Leveling Roller Gap Adjustment | Four-point auto, driven by servo motors | Four-point auto, driven by servo motors | Four-point auto, driven by servo motors | Four-point auto, driven by servo motors |
| Voltage | 3-phase 380V | 3-phase 380V | 3-phase 380V | 3-phase 380V |
Key Features and Functions:
Wide Thickness Range (6-25mm): This machine is specifically designed to handle thicker sheets (6-25mm), making it ideal for medium to heavy gauge metal processing. The larger roll diameter allows it to handle tougher, more rigid materials that require powerful leveling forces.
Large Roll Diameter (150mm): The 150mm roll diameter provides additional force for leveling thicker sheets, ensuring more effective flattening, reducing part distortion, and producing consistent, high-quality results across the entire sheet.
Advanced Servo Motor-Driven Adjustment: The four-point automatic gap adjustment system is driven by servo motors, allowing for precise and continuous adjustments based on the thickness of the material. This system reduces human error, enhances accuracy, and speeds up the leveling process, making it ideal for high-volume production.
Optimal for Heavy Blanks and Sheets: This machine is specifically built to handle medium-sized and heavy blanks and sheets, making it suitable for industries that work with large, heavy metal parts, such as steel structures, automotive manufacturing, and heavy equipment production.
Versatile Width Capacity: With a working width of 400mm to 3800mm, the machine can process both small and large sheet sizes, providing flexibility for a wide range of part sizes and applications.
High Precision Leveling: The machine uses 15 leveling rolls (7 upper and 8 lower), which ensures even distribution of pressure across the material, resulting in high-precision leveling and consistent flattening, even for thicker parts.
Reduced Manual Labor and Increased Efficiency: The automatic gap adjustment allows the machine to function with minimal manual intervention, reducing labor costs and production time. This feature also enhances production efficiency and consistency.
Applications:
Heavy Gauge Metal Processing: Perfect for processing thick sheet metals used in industries that require high precision and reliable flattening, such as steel construction, heavy machinery, and automotive manufacturing.
Steel Structures and Frames: Suitable for flattening steel plates used in the construction of building frameworks, steel structures, and bridge components, ensuring that parts fit together properly during assembly.
Automotive Industry: Used for leveling parts like chassis, body panels, and frame components, ensuring parts are flat and free from distortion, ready for further manufacturing processes such as welding, cutting, or assembly.
Heavy Equipment Manufacturing: Ideal for machinery parts and components used in the construction, mining, and agriculture industries. These industries often require leveling of thick metal sheets and blanks to ensure the structural integrity of machinery parts.
General Industrial Manufacturing: The machine can be used for a variety of general industrial applications, such as tooling, fixtures, and metal enclosures that require precise leveling for proper fit and function.
Benefits:
Precision and High Capacity: This machine can handle thick, heavy materials while maintaining high precision. The combination of 150mm roll diameter and advanced servo motor control allows for even, consistent leveling results.
Automatic Adjustment for Higher Efficiency: The four-point automatic leveling roller gap adjustment ensures that material thickness is precisely accommodated, reducing setup time and increasing productivity. The system reduces the need for manual intervention, improving the overall process efficiency.
Versatility: The wide width range (400-3800mm) means the machine can process a variety of sheet sizes, making it adaptable for different industries and applications, from small parts to larger components.
Reduced Labor and Cost Efficiency: The machine’s automatic adjustment reduces the need for manual labor, lowering operational costs and speeding up the production cycle. The precise leveling process also eliminates the need for further rework or adjustments.
Reliable Performance: The servo motor-driven adjustment system ensures high accuracy and repeatability, offering consistent and reliable performance across all production runs, making it ideal for high-volume industrial applications.