Pulse Laser Cleaning Machine – Injection Mold Cleaning
Product Description
Pulse Laser Cleaning Machine – Injection Mold Cleaning
Overview
The Pulse Laser Cleaning Machine is an advanced, non-contact cleaning solution designed for injection mold maintenance. It efficiently removes plastic residues, oxidation layers, and other contaminants without damaging the mold surface, ensuring high-precision molds maintain their surface texture and tolerance.
This technology is ideal for plastic manufacturing and injection molding industries, providing fast, precise, and environmentally friendly cleaning.
Key Features
Plastic Residue Removal
Effectively removes leftover plastic or polymer residues from mold cavities after injection molding.Oxidation Layer Cleaning
Eliminates surface oxidation, restoring the mold to its original metallic surface for optimal molding performance.High-Precision Cleaning
Protects mold surface details, texture, and critical dimensions, ensuring no damage occurs during cleaning.Non-Contact Cleaning
The pulsed laser cleans surfaces without physical abrasion, preventing scratches or deformation.Adjustable Parameters
Laser power, scanning speed, and pulse frequency can be tuned to suit different mold sizes, materials, and contamination levels.Eco-Friendly & Efficient
No chemical solvents, abrasives, or secondary waste are required, making the process environmentally safe.
Typical Applications
Injection Molds: Plastic molds, precision molds for consumer goods, automotive parts, and electronics
Other High-Precision Molds: EVA molds, silicone molds, and small-scale molding tools
Industries: Plastic manufacturing, automotive, electronics, and consumer goods production
Advantages
| Advantage | Description |
|---|---|
| Non-Contact | Prevents mold damage and preserves surface patterns |
| Chemical-Free | No solvents or abrasives required; environmentally friendly |
| High Precision | Maintains mold surface texture, tolerances, and intricate patterns |
| Adjustable Power | 50W / 100W / 200W / 300W pulsed laser options for different cleaning needs |
| Fast & Efficient | Suitable for single molds or batch production |
| Minimal Waste | No sand, chemical, or debris residue |
Working Principle
The pulsed laser emits high-energy light pulses onto the mold surface. The laser energy vaporizes or ablates plastic residues and oxidation layers, leaving the mold substrate intact. Adjustable parameters allow precise cleaning for different mold materials, sizes, and contamination levels.
Key Features
Oxide Layer Removal: Effectively eliminates oxidation from metal surfaces, restoring the original metallic appearance.
Rust Removal: Safely removes rust stains without scratching or harming the substrate.
Oil & Grease Removal: Cleans oils, grease, and surface residues from manufacturing, handling, or processing.
Non-Contact Cleaning: Protects delicate or high-precision metal surfaces from mechanical damage.
High Precision & Adjustable Power: Laser parameters (power, frequency, scanning speed) can be fine-tuned for different metals and cleaning intensities.
Fast & Efficient: Suitable for both small parts and large surface areas.
Applicable Materials
Carbon Steel
Stainless Steel
Aluminum
Copper
Titanium Alloy
Other common industrial metals
Advantages
| Advantage | Description |
|---|---|
| Non-Contact | Avoids abrasion or deformation of the metal surface |
| Chemical-Free | No acids, solvents, or cleaning agents required; eco-friendly |
| Precise & Controllable | Can clean intricate or complex surfaces accurately |
| Wide Material Compatibility | Works on steel, stainless steel, aluminum, copper, titanium, and more |
| Automation Ready | Can be integrated into production lines or used as a handheld device |
| Minimal Secondary Waste | No sand, grit, or abrasive residue generated |
Typical Applications
Metal Fabrication & Surface Treatment: Sheets, pipes, rods, and profiles for coating, plating, or polishing preparation.
Industrial Maintenance: Gears, bearings, tools, and machinery parts restoration.
Automotive & Aerospace: Engine components, brackets, wheels, and structural parts.
Mold Cleaning: Tire molds, shoe molds, and injection molds, removing rubber residues, carbon deposits, and release agents.
Decorative Hardware & Jewelry: Zinc alloy, brass, copper, and stainless steel parts before polishing or coating.
Working Principle
The pulsed laser emits high-energy light pulses focused on the contaminated surface. The energy vaporizes or ablates rust, oxidation, and oil, leaving the base metal intact. Adjustable parameters allow precise cleaning for different materials and contamination levels.
Air-Cooled Pulsed Laser Cleaning Machine Series – Technical Specifications
| No. | Item | FL-E100 | FL-E200 | FL-E300 |
|---|---|---|---|---|
| 1 | Model | FL-E100 | FL-E200 | FL-E300 |
| 2 | Rated Voltage | 220V AC | 220V AC | 220V AC |
| 3 | Rated Frequency | 50 / 60 Hz | 50 / 60 Hz | 50 / 60 Hz |
| 4 | Input Power | 500 W | 1000 W | 1500 W |
| 5 | Laser Power | 100 W | 200 W | 300 W |
| 6 | Laser Class | Class 4 | Class 4 | Class 4 |
| 7 | Laser Wavelength | 1064 nm | 1064 nm | 1064 nm |
| 8 | Cooling Mode | Air Cooling | Air Cooling | Air Cooling |
| 9 | Cleaning Modes | 6 Modes | 6 Modes | 6 Modes |
| 10 | Max. Scanning Width | 100 mm | 100 mm | 100 mm |
| 11 | Optical Fiber Length | 3 m | 5 m | 5 m |
| 12 | Dimensions (L×W×H) | 530×295×411 mm | 530×295×461 mm | 530×295×461 mm |
Suitable Mold Materials
Tool steel
Stainless steel
Aluminum alloy
Magnesium alloy
Zinc alloy
Typical Industries
Tire manufacturing
Rubber & sealing products
Glass bottle & glassware production
Die casting (Al / Mg / Zn alloys)
Automotive & industrial molds
Conclusion
The Air-Cooled Pulsed Laser Cleaning Machine Series provides a safe, efficient, and non-damaging solution for mold cleaning across multiple industries.
Whether for tire molds, rubber molds, glass molds, or alloy die casting molds, it ensures superior cleaning performance while protecting mold precision and extending service life.