Pulse Laser Cleaning Machine – Tire Mold Cleaning

Product Description

Pulse Laser Cleaning Machine – Tire Mold Cleaning

Overview

The Pulse Laser Cleaning Machine is an advanced, non-contact solution for tire mold maintenance. It efficiently removes carbon deposits, rubber residues, and mold release agents without damaging the mold surface, ensuring consistent mold quality and production efficiency.

This technology is ideal for high-volume tire manufacturing, providing fast, precise, and environmentally friendly cleaning.


Key Features

  • Carbon Deposit Removal
    Effectively eliminates carbonized residues formed during tire curing, restoring the mold surface for optimal performance.

  • Rubber Residue Cleaning
    Removes rubber leftover inside mold cavities without scratching or damaging the mold surface.

  • Release Agent Removal
    Cleans mold release agents, oils, and light oxidation to prepare the mold for the next production cycle.

  • Non-Contact Cleaning
    The laser beam cleans the mold surface without physical abrasion, preserving surface patterns and tolerances.

  • Adjustable Laser Parameters
    Power, scanning speed, and pulse frequency can be precisely controlled for different mold sizes and contamination levels.

  • Eco-Friendly & Efficient
    No chemical solvents, abrasives, or secondary waste are generated, making the process safe and environmentally friendly.


Typical Applications

  • Tire Molds: Car, truck, and motorcycle tire molds

  • Rubber Industry: Rubber curing molds, EVA foaming molds

  • Other High-Precision Molds: Injection molds, silicone molds

  • Industries: Tire manufacturing, automotive, rubber products factories


Key Features

  • Oxide Layer Removal: Effectively eliminates oxidation from metal surfaces, restoring the original metallic appearance.

  • Rust Removal: Safely removes rust stains without scratching or harming the substrate.

  • Oil & Grease Removal: Cleans oils, grease, and surface residues from manufacturing, handling, or processing.

  • Non-Contact Cleaning: Protects delicate or high-precision metal surfaces from mechanical damage.

  • High Precision & Adjustable Power: Laser parameters (power, frequency, scanning speed) can be fine-tuned for different metals and cleaning intensities.

  • Fast & Efficient: Suitable for both small parts and large surface areas.


Applicable Materials

  • Carbon Steel

  • Stainless Steel

  • Aluminum

  • Copper

  • Titanium Alloy

  • Other common industrial metals


Advantages

Advantage Description
Non-Contact Avoids abrasion or deformation of the metal surface
Chemical-Free No acids, solvents, or cleaning agents required; eco-friendly
Precise & Controllable Can clean intricate or complex surfaces accurately
Wide Material Compatibility Works on steel, stainless steel, aluminum, copper, titanium, and more
Automation Ready Can be integrated into production lines or used as a handheld device
Minimal Secondary Waste No sand, grit, or abrasive residue generated

Typical Applications

  • Metal Fabrication & Surface Treatment: Sheets, pipes, rods, and profiles for coating, plating, or polishing preparation.

  • Industrial Maintenance: Gears, bearings, tools, and machinery parts restoration.

  • Automotive & Aerospace: Engine components, brackets, wheels, and structural parts.

  • Mold Cleaning: Tire molds, shoe molds, and injection molds, removing rubber residues, carbon deposits, and release agents.

  • Decorative Hardware & Jewelry: Zinc alloy, brass, copper, and stainless steel parts before polishing or coating.


Working Principle

The pulsed laser emits high-energy light pulses focused on the contaminated surface. The energy vaporizes or ablates rust, oxidation, and oil, leaving the base metal intact. Adjustable parameters allow precise cleaning for different materials and contamination levels.


Air-Cooled Pulsed Laser Cleaning Machine Series – Technical Specifications

No. Item FL-E100 FL-E200 FL-E300
1 Model FL-E100 FL-E200 FL-E300
2 Rated Voltage 220V AC 220V AC 220V AC
3 Rated Frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
4 Input Power 500 W 1000 W 1500 W
5 Laser Power 100 W 200 W 300 W
6 Laser Class Class 4 Class 4 Class 4
7 Laser Wavelength 1064 nm 1064 nm 1064 nm
8 Cooling Mode Air Cooling Air Cooling Air Cooling
9 Cleaning Modes 6 Modes 6 Modes 6 Modes
10 Max. Scanning Width 100 mm 100 mm 100 mm
11 Optical Fiber Length 3 m 5 m 5 m
12 Dimensions (L×W×H) 530×295×411 mm 530×295×461 mm 530×295×461 mm

Suitable Mold Materials

  • Tool steel

  • Stainless steel

  • Aluminum alloy

  • Magnesium alloy

  • Zinc alloy


Typical Industries

  • Tire manufacturing

  • Rubber & sealing products

  • Glass bottle & glassware production

  • Die casting (Al / Mg / Zn alloys)

  • Automotive & industrial molds


Conclusion

The Air-Cooled Pulsed Laser Cleaning Machine Series provides a safe, efficient, and non-damaging solution for mold cleaning across multiple industries.
Whether for tire molds, rubber molds, glass molds, or alloy die casting molds, it ensures superior cleaning performance while protecting mold precision and extending service life.

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