automatic rivet machine automatic blind riveting system for high-strength blind rivets

Automatic rivet machine automatic blind riveting system for high-strength blind rivets

Safety precautions:

1．  Ensure the machine power AC 220V ( single phase).

2．  Ensure the machine power already connected ground, avoid electric shock.

3．  Do not open the machine power before the rivet pipe not connect to the rivet gun, otherwise the rivet pipe may shoot rivet to hurt person.

4．  Prohibit to pull out rivet pipe when not turn off machine power, otherwise the rivet pipe may shoot rivet to hurt person.

5．  Prohibit to block nailer by hand or others during machine running, it may hurt hand or damage machine.

6．  Prohibit to agitated vibration disk by hand or others during machine running, it may affect the stabilize of vibration disk.

7．  Prohibit to block the movement of rivet cylinder by hand or others, it may affect accuracy or damage cylinder.

Installation instruction:

1.       Put the machine on horizontal floor or stable platform.

2.       Connect the delivery pipe, one end is inserted into the exit of the main rivet outlet, and the other end is inserted into the rivet mouth of the riveter.

3.       Insert the gas cylinder and signal line of the cylinder into the corresponding positions of the main engine, and insert the other end into the interface of the cylinder connector and the signal cable of the riveting gun.

4.       Insert one end of the riveting gun trachea into the main air joint and the other end into the air inlet of the riveter.

5.       Connect power and air pressure, machine installation is finished.

Installation notice:

1.       Must follow the installation step as above .

2.       Ensure the power is 220V, before connect the machine power.

3.       Ensure the main machine platform is stabilize.

4.       Ensure the air compressor pipe no water inside, it may affect machine use life.

5.       After connecting the gas source, the cylinder on the riveting gun should be in a retracted state, otherwise it will cause a failure of the pull-out rivet, and the direction of the gas inlet and outlet should be reversed so that the cylinder on the riveting gun is in a retracted state.

Use instructions:

1.     Turn on machine power, connect the air source.

2.     Put the rivets into vibration plate,  it is suitable under 5000pcs.

3.     Prior to the first operation, a pull rivet was delivered to the pull gun nozzle for waiting operation.

4.       When the first time the nail is pulled, the trigger on the riveter is pulled and the machine will run once, but a pull rivet will not be delivered to the nozzle of the riveter. Once the trigger on the riveter is pulled, the machine will deliver a pull rivet to the nozzle of the riveter.

5.     After ensuring that there is a pull rivet on the gun mouth of the riveter, hold a hand-pulled nail gun to hold the workpiece to be pulled in one hand and align the pull hole to perform the pull nail operation.

6.     Each pull a good pull rivets, the machine will automatically send a rivet pull rivet gun nozzle, wait for the next pull operation.

Parameters adjustment:

K1- long click 3 second, the display will shine, click once and the flashing number will wrap or be determined (no longer shine); when there is an alarm sound, click once to clear the alarm sound.

K2-- At the time of parameter setting (digital sparkle), click once and the sparkling number will shift to the left by one position。

K3-- Press and hold for 3 seconds to page through the screen. When the parameter is set (the number is flashing), click once. The value is incremented from 0 to 9. After 9 it will be 0 again.

K4-- Click once, set the number to zero, press and hold for 3 seconds, and the total number of productions is zeroed.

K5-- Click once, the machine moves once, transports a pull rivet to the nozzle of the riveter, and the total production does not increase.

Use precautions：

1.     Because the movable gun mouth is used for the telescopic movement driven by the cylinder, and the rivet is loaded on the rivet gun mouth, therefore, it is forbidden to use the movable gun nozzle of the rivet gun to attack the product or the work table so as not to affect the activity of the gun mouth. Movement accuracy reduces the stability of the active gun mouth operation.

2.     It is not allowed to limit the telescopic movement of the air cylinder and the movable nozzle by hand or other objects. The movable nozzle needs enough space for operation, and the nozzle will be stably fixed by rivets automatically.

3.     Do not bend or bundle the riveting tube, otherwise it will cause the rivet to buckle or bind in the transport process.

4.       Do not throw the broken pull head into the vibrating plate to avoid catching the vibrating plate.

5.     If the rivet is found to be stuck in the active gun mouth, the trigger of the rivet gun can be fastened for a long time (more than 0.8 seconds later), the cylinder will automatically extend, and then the positioning axis on the movable nozzle will be pulled. Pull rivets in the mouth of the gun to clean out; release the trigger, the active gun mouth will automatically return to the retracted position. Must not trigger the trigger several times, so that the machine repeatedly sent rivets to the rivet gun mouth, causing the plug to plug the nozzle, serious machine will be stuck, can not run.

6.       If it is found that the riveter pulls rivets continuously, it is necessary to refuel the riveter in time.

7.     If it is found that there is a blockage in the hole of the riveter, remove the residual shavings in the mouth of the riveter.

8.     When it is necessary to adjust the angle of the pull nail gun, the movable wrench can be used to loosen the rivet gun nozzle, adjust the active gun nozzle of the rivet gun to a suitable position, and then tighten the movable gun nozzle of the rivet gun. Pay attention to the adjustment, the pull gun machine should be free to move freely, there should be no touch sensor, so as to avoid unstable signal output。

9.       When it is found that the pull rivet is not stable, the silicone ring on the movable nozzle can be replaced.

10.  When it is found that a pull screw enters the machine from the nailing position but does not blow out the nail, you can use the Allen wrench (tool bag has been equipped) to open the two screws on the lower part of the machine to remove the screw from the external head and remove the machine. The staples, and then reinstall the two screws to open.

11.  When transporting, please clean the rails with a pull stud or push the pusher away from the rails, so as not to accidentally pull the puller into the machine.