1000mm Deburring and Edge Rounding Machine for Removing Burrs from Flame Cutting of Metal Parts
Introduction:The 1000mm Deburring and Edge Rounding Machine is designed to remove burrs formed during flame cutting processes of metal parts. It is equipped to round sharp edges and achieve smooth, high-quality finishes on a variety of materials, including carbon steel, stainless steel, aluminum, copper, and other non-ferrous metals. This equipment ensures perfect edge finishing, hole deburring, and surface treatment, offering versatile processing for various cutting methods such as laser cutting, plasma cutting, shearing, stamping, and more.
The machine uses a combination of dry sand belts and universal sand tablet roller brushes, making it suitable for metal plate hairline treatments, deoxidation skin removal, polishing, and burr removal. The adjustable conveyor speed and special soft abrasive wire ensure the machine works efficiently, even for coated sheet metal parts, without damaging the surface finish or coating. With a vacuum system for dust collection and environmentally friendly features, this machine is designed to improve both safety and production efficiency.
Technical Specifications
| Feature | Specification |
|---|---|
| Material | Steel, Aluminum, Stainless Steel, Non-ferrous Metals |
| Process | Deburring, Edge Rounding, Hairline, Deoxidation Skin, Polishing |
| Material Thickness (mm) | 0.5 - 80 |
| Max Material Width (mm) | 1000 |
| Min Part Dimensions (mm) | 50 x 50 |
| Max Material Weight (kg) | 350 |
| Conveyor Speed (m/min) | 0.5 - 6.0 |
| Min Deduster Need (m³/h) | 3000 |
| Machine Power Consumption (kW) | 36.5 |
| Machine Weight (kg) | 3000 |
| Holder System | Magnetic (Vacuum Optional) |
| Compressed Air Requirement (Bar) | Minimum 5.0 Bar |
| Flap Wheels Quantity | 4 |
| Flap Wheel Dimensions | Ø300 x 300 mm |
| Conveyor Width | 1000 mm |
| Working Height | 80 mm |
| Model | MSP-L1000 |
| Processes | Deburring, Edge Rounding, Hairline, Polishing, Deoxidation Skin Removal |
Flap Wheel Dimensions:
Diameter: Ø300 mm
Length: 300 mm
Available Emery Bands:
Ceramic Emery Band
Zirconium Emery Band
Aluminum Oxide Emery Band
Cubitron Emery Band
Scotch Emery Band
Working Principle:
The machine operates by first passing the workpiece through a sand belt station, which removes large burrs and slag particles from the surface. Next, it goes through six groups of universal sand tablet roller brush combinations, which handle edge deburring, inner hole deburring, and uniform R-angle rounding. This process results in burr-free, smooth surfaces without damaging the workpiece size or accuracy.
The sand belt station can operate independently for hairline finishing, polishing, and slag removal, while the sand rolling brush station can run independently to achieve 360-degree burr treatment, making it ideal for laser-cut parts, CNC-punched sheet metals, and other specialized workpieces, ensuring no harm to coatings and no scratches on the metal surface.
Vacuum System: The system uses strong vacuum adsorption to fix the workpiece securely during processing, which helps in eliminating dust and metal powder. The dust is efficiently treated using a wet vacuum cleaner and a high-flow fan for filtration, contributing to a clean, safe working environment.
Advantages of the Equipment:
Improved Production Efficiency: Continuous feeding and automated processing meet the demand for high-volume orders.
Consistent Product Quality: Surface treatment results are consistent, outperforming manual processing.
Cost Savings: The cost per unit area of processing is significantly lower than manual labor.
Safety and Environmental Protection: Features like dust collection and recycling reduce safety risks and ensure a clean work environment.
Additional Technical Parameters:
| Feature | Specification |
|---|---|
| Sand Belt Size | Φ1910mm × 1050mm |
| Sand Rolling Brush Size | Φ300mm × 300mm |
| Sand Belt Line Speed | 12 m/s |
| Rolling Brush Rotation Speed | 500 - 1400 r/min (Adjustable Frequency Conversion) |
| Rolling Brush Public Speed | 1 - 15 r/min |
| Number of Roller-Brush Planetary Revolution Shaft Heads | 1 |
| Number of Rolling-Brush Planetary Rotation Shaft Heads | 6 |
| Servo Adjustment Precision for Machined Thickness | 0.01mm |
| Servo Adjustment Precision for Rolling Brush Compensation | 0.01mm |
| Grinding Consumables | Sand Belt + Rolling Brush |
| Dust Air Volume | 5000 m³/h |
| Unit Contour Size (L × W × H) | 3050mm × 2150mm × 2150mm |
| Machine Weight | Approx. 3 tons |
This 1000mm Deburring and Edge Rounding Machine is perfect for industries that require precise burr removal, edge rounding, and high-quality surface finishing, especially after flame cutting or other similar processes. Its combination of versatile processing, improved efficiency, and safety features make it an essential piece of equipment for modern metalworking facilities.
