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MSP-L1000
Deburring and Edge Rounding Machine
The deburring and edge rounding machine is designed for cleaning the burrs formed after processes like flame cutting, rounding sharp edges, and providing a smooth surface to metal parts. It offers advanced technology to ensure that all edges and holes of the workpieces are treated efficiently, improving both the quality and safety of the production process. This machine is widely used for materials such as steel, aluminum, stainless steel, and various other metals.
| Feature | Details |
|---|---|
| Material | Steel, Aluminum, Stainless Steel, Copper, Various Non-ferrous Metals |
| Process | Deburring, Edge Rounding |
| Material Thickness (mm) | 0.5 - 80 |
| Max Material Width (mm) | 1000 |
| Min Part Dimensions (mm) | 50 x 50 |
| Max Material Weight (kg) | 500 |
| Holder System | Magnetic (Vacuum Optional) |
| Flap Wheels Quantity | 6 |
| Flap Wheels Dimensions | Ø300 x 3000 mm |
| Machine Power | 37.05 kW (excluding dust collection) |
| Sanding Belt Size | Φ1910mm x 1050mm |
| Flap Wheel Size | Φ300mm x 300mm |
| Conveyor Speed | 0.5 - 6 m/min (Variable Speed) |
| Sanding Belt Speed | Approx. 18 m/s |
| Roller Brush Speed (Self Rotation) | 8 - 26 m/s (Variable Speed) |
| Roller Brush Speed (Orbital Rotation) | 1 - 15 r/min (Variable Speed) |
| Grinding Precision (Thickness Adjustment) | 0.01mm |
| Grinding Precision (Brush Compensation) | 0.01mm |
| Grinding Consumables | Sanding Belt + Flap Brushes |
| Dust Collection Flow Rate | 4000 m³/h |
| Machine Dimensions | Length: 3000mm x Width: 1950mm x Height: 2150mm |
| Machine Weight | Approx. 3T |
Deburring & Edge Rounding: The machine uses a combination of dry sanding belts and multiple orbital flap wheel units to remove burrs from the edges of metal parts. The process rounds sharp edges and creates a smooth surface for the workpieces.
Surface Finishing: The sanding belt station removes large burrs, slag particles, and oxide skins from the metal surface. The flap wheels provide a high-speed centrifugal polishing effect that smoothens the edges and holes of the parts, ensuring a consistent R-angle (corner radius) between 0.2mm and 0.5mm. The size of the R-angle can be adjusted using different abrasive materials.
Efficient Processing: The machine offers high throughput and efficiency. By processing parts continuously, it meets high-volume order demands and delivers excellent surface quality far exceeding manual treatments.
Independent Functioning: Both the sanding belt and flap wheel stations can operate independently. The sanding belt is used for surface finishing tasks such as metal hairline brushing, oxide skin removal, and polishing. The flap wheel station can achieve full 360-degree deburring without missing any edges, ensuring thorough cleaning of parts from laser cutting, plasma cutting, and flame cutting.
Specialized Design for Delicate Surfaces: This machine is designed to work without damaging delicate surfaces, such as film-coated sheet metal. It uses soft abrasive materials to prevent scratches while effectively removing burrs, making it ideal for parts that need to maintain a clean and smooth finish.
Dust Collection and Environmental Protection: The machine is equipped with a wet dust extraction system, which efficiently removes grinding dust and particles from the work area. A high-pressure fan draws the dust into the dust chamber, and water mist helps in settling the dust for environmentally safe filtration. Clean air is then expelled, improving working conditions and ensuring a safe and environmentally friendly operation.
Enhanced Productivity: Continuous feeding for through-processing, ideal for large volumes of orders.
Improved Product Quality: The machine ensures consistent results, far superior to manual deburring.
Cost Efficiency: Lower unit processing cost compared to manual methods.
Safety & Environmental Protection: Integrated dust collection system, improving worker safety and providing a clean working environment.
Ceramic Emery Band: Provides a durable, efficient abrasive for heavy-duty deburring.
Zirconium Emery Band: Ideal for tougher materials, offering longer lifespan and higher efficiency.
Aluminum Oxide Emery Band: Common for general deburring and surface finishing tasks.
Cubitron Emery Band: Known for precision grinding, cutting through tough materials with ease and providing excellent performance.
Deburring and Edge Rounding Machine
The deburring and edge rounding machine is designed for cleaning the burrs formed after processes like flame cutting, rounding sharp edges, and providing a smooth surface to metal parts. It offers advanced technology to ensure that all edges and holes of the workpieces are treated efficiently, improving both the quality and safety of the production process. This machine is widely used for materials such as steel, aluminum, stainless steel, and various other metals.
| Feature | Details |
|---|---|
| Material | Steel, Aluminum, Stainless Steel, Copper, Various Non-ferrous Metals |
| Process | Deburring, Edge Rounding |
| Material Thickness (mm) | 0.5 - 80 |
| Max Material Width (mm) | 1000 |
| Min Part Dimensions (mm) | 50 x 50 |
| Max Material Weight (kg) | 500 |
| Holder System | Magnetic (Vacuum Optional) |
| Flap Wheels Quantity | 6 |
| Flap Wheels Dimensions | Ø300 x 3000 mm |
| Machine Power | 37.05 kW (excluding dust collection) |
| Sanding Belt Size | Φ1910mm x 1050mm |
| Flap Wheel Size | Φ300mm x 300mm |
| Conveyor Speed | 0.5 - 6 m/min (Variable Speed) |
| Sanding Belt Speed | Approx. 18 m/s |
| Roller Brush Speed (Self Rotation) | 8 - 26 m/s (Variable Speed) |
| Roller Brush Speed (Orbital Rotation) | 1 - 15 r/min (Variable Speed) |
| Grinding Precision (Thickness Adjustment) | 0.01mm |
| Grinding Precision (Brush Compensation) | 0.01mm |
| Grinding Consumables | Sanding Belt + Flap Brushes |
| Dust Collection Flow Rate | 4000 m³/h |
| Machine Dimensions | Length: 3000mm x Width: 1950mm x Height: 2150mm |
| Machine Weight | Approx. 3T |
Deburring & Edge Rounding: The machine uses a combination of dry sanding belts and multiple orbital flap wheel units to remove burrs from the edges of metal parts. The process rounds sharp edges and creates a smooth surface for the workpieces.
Surface Finishing: The sanding belt station removes large burrs, slag particles, and oxide skins from the metal surface. The flap wheels provide a high-speed centrifugal polishing effect that smoothens the edges and holes of the parts, ensuring a consistent R-angle (corner radius) between 0.2mm and 0.5mm. The size of the R-angle can be adjusted using different abrasive materials.
Efficient Processing: The machine offers high throughput and efficiency. By processing parts continuously, it meets high-volume order demands and delivers excellent surface quality far exceeding manual treatments.
Independent Functioning: Both the sanding belt and flap wheel stations can operate independently. The sanding belt is used for surface finishing tasks such as metal hairline brushing, oxide skin removal, and polishing. The flap wheel station can achieve full 360-degree deburring without missing any edges, ensuring thorough cleaning of parts from laser cutting, plasma cutting, and flame cutting.
Specialized Design for Delicate Surfaces: This machine is designed to work without damaging delicate surfaces, such as film-coated sheet metal. It uses soft abrasive materials to prevent scratches while effectively removing burrs, making it ideal for parts that need to maintain a clean and smooth finish.
Dust Collection and Environmental Protection: The machine is equipped with a wet dust extraction system, which efficiently removes grinding dust and particles from the work area. A high-pressure fan draws the dust into the dust chamber, and water mist helps in settling the dust for environmentally safe filtration. Clean air is then expelled, improving working conditions and ensuring a safe and environmentally friendly operation.
Enhanced Productivity: Continuous feeding for through-processing, ideal for large volumes of orders.
Improved Product Quality: The machine ensures consistent results, far superior to manual deburring.
Cost Efficiency: Lower unit processing cost compared to manual methods.
Safety & Environmental Protection: Integrated dust collection system, improving worker safety and providing a clean working environment.
Ceramic Emery Band: Provides a durable, efficient abrasive for heavy-duty deburring.
Zirconium Emery Band: Ideal for tougher materials, offering longer lifespan and higher efficiency.
Aluminum Oxide Emery Band: Common for general deburring and surface finishing tasks.
Cubitron Emery Band: Known for precision grinding, cutting through tough materials with ease and providing excellent performance.
