Equipment Main Processing Range

1. Processed Products

• Stainless steel, carbon steel, aluminum plate, copper plate, various non-ferrous metals, etc.

2. Equipment Functions

This equipment is a dry-type machine with a combination of one set of steel hammer disc brush station, one set of wide abrasive belt station, and one set of universal roller brush station. It is mainly used for edge deburring, hole deburring, metal sheet deslagging, wire drawing, deburring, polishing, and other processing. It can completely remove burrs generated in stamping, shearing, laser cutting, plasma cutting, flame cutting, and other processes in a single pass. The equipment ensures all edges and holes achieve a small R-angle effect, making the processing safe and reliable and ensuring high-quality workpieces.

Equipment Working Principle

This equipment first removes slag particles and burrs on the workpiece surface using a steel hammer disc brush station with lateral oscillation. Then, the abrasive belt station removes residual burrs and sands the surface. Finally, the universal roller brush station (comprising six sets of omnidirectional abrasive roller brushes with counter-rotating neighboring brushes and planetary motion) performs high-speed centrifugal polishing, scraping, shaving, and filing of edges and holes. This ensures thorough burr removal without affecting the workpiece's precision, achieving uniform R-angle edges (adjustable by selecting different processes and abrasives). The through-feed processing does not compromise dimensional accuracy.

Additionally, each station can operate independently:

• The steel hammer brush station can remove edge slag.

• The abrasive belt station can perform surface wire drawing, polishing, and deburring.

• The roller brush station provides 360° burr removal, making it particularly effective for laser-cut or CNC-punched sheet metal with protective film. It removes burrs completely without damaging the film or scratching the sheet metal. The equipment's special flexible abrasive filaments are designed to target burrs only, making it an ideal solution for deburring without surface damage, especially for irregularly shaped workpieces.

The conveyor system includes a powerful vacuum negative pressure adsorption system, allowing through-feed processing for workpieces of at least 50mm × 50mm (for non-perforated workpieces with thickness 0.5~10mm). Special workpieces can be fixed using customized fixtures. The conveyor speed is adjustable via frequency conversion.

The equipment is equipped with a wet dust collector to minimize safety hazards and efficiently process grinding dust. A high-pressure, high-flow fan extracts the dust into the dust chamber, where water spray settles the dust particles into the water, ensuring environmentally friendly filtration and clean air discharge. This provides a better working environment for operators and allows for the recycling of metal grinding powders, contributing to sustainable production.

Advantages of Using This Equipment

1. Increased Production Efficiency – Continuous through-feed processing meets high-volume order demands.

2. Improved Product Quality – Ensures consistent workpiece processing quality, far superior to manual treatment.

3. Cost Savings – Lower processing costs per unit area compared to manual deburring.

4. Safety and Environmental Protection – Efficient dust collection improves worker safety and working conditions.

Equipment Structural Diagram

Main Technical Parameters

Main Equipment Configuration List

Installation Requirements

1. Adequate level installation space (6m × 6m).

2. 380V, 50Hz power supply (±10%).

3. Clean compressed air supply.

Included Documents

• Two copies of the user manual, including:

1. Mechanical schematic

2. Electrical schematic

3. Wear parts specifications and models

4. Product certificate

5. Detailed instruction manual