1000mm Sheet Metal Deburring Machine for Laser Cutting And Edge Rounding

1000mm Sheet Metal Deburring Machine for Laser Cutting and Edge Rounding with Flap Wheel Brushes

This 1000mm Sheet Metal Deburring Machine is designed for high-efficiency processing of sheet metals, particularly suitable for laser cutting operations. It features advanced technologies to handle edge rounding, deburring, and finishing processes in one seamless operation. The system utilizes multiple flap wheel brushes for optimized results on both ferrous and non-ferrous materials. Here are the specifications and features:

Specifications:

• Maximum Processing Width: ≤1020 mm

• Processing Thickness: 0.5 – 80 mm

• Minimum Workpiece Size: 50 × 50 mm (for solid parts)

• Total Machine Power: 37.05 kW

Brush Parameters:

• Brush Disc Size: Φ300 × 300 mm

• Feed Speed: 0.5 – 6 m/min (VFD adjustable)

• Brush Rotation Speed: 8 – 26 m/s (VFD adjustable)

• Brush Revolution Speed: 1 – 15 rpm (VFD adjustable)

Head and Assembly Details:

• Number of Rotary Brush Heads: 6 pcs

• Planetary Head Assembly: 1 set

• Servo Precision – Thickness Adjustment: 0.01 mm

• Servo Precision – Brush Compensation: 0.01 mm

Grinding Media:

• Rotary brush heads used for deburring, edge rounding, and finishing

Dust Collection and Environmental Features:

• Dust Collection Volume: 4000 m³/h

Machine Dimensions:

• Machine Dimensions (L×W×H): 3000 × 1950 × 2150 mm

• Machine Weight: Approx. 3 Tons

Key Features:

1. High Precision: Achieves thickness adjustment and brush compensation with precision of 0.01mm.

2. Versatile Processing: Handles sheet metal thicknesses ranging from 0.5mm to 80mm.

3. Efficient Deburring & Edge Rounding: Ideal for deburring, oxide removal, and achieving smooth, rounded edges.

4. Adjustable Feed Speed: Flexible feed speed ranging from 0.5 to 6 meters per minute.

5. Powerful Dust Collection: Robust dust extraction system with a collection volume of 4000m³/h, ensuring a clean workspace.

6. Multiple Rotary Brush Heads: Equipped with six rotary brush heads to enhance surface finish and consistency.

7. Planetary Head Assembly: Ensures even and uniform brushing across the workpiece.

8. Servo-controlled Precision: Offers accurate adjustments in thickness and brush positioning with minimal deviation.

9. Durable Build: Constructed for heavy-duty applications with a machine weight of approximately 3 tons.

10. Energy Efficient: Low energy consumption for high productivity at a competitive cost.

Technical Specifications:

Key Configuration Highlights:

• Sanding Motor: 11 kW (SHIYANG)

• Brush Rotation Motors: 4 × 2.2 kW (SHIYANG)

• Brush Revolution Motor: 750W (SHENGBANG)

• Conveyor Motor: 2.2 kW (XINLING) with hypoid gear reducer

• Vacuum Fan Motor: 15 kW with inverter control (Jiuzhou)

• Servo Motors for Lifting & Compensation: 750W (VEICHI)

• Control System: PLC + 7” Touchscreen (VEICHI)

• Inverter Drives: VEICHI (all motion control)

• Tracking & Tension Sensors: AIRTAC + Shanghai Hugong

• Electrical Components: CHNT, NSK Bearings

Advantages at a Glance:

• Increased Production Efficiency – Supports continuous feeding for large-scale batch orders

• Superior Surface Quality – Rounding and brushing results far beyond manual finishing

• Cost-Efficient – Lower per-part processing cost and reduced labor

• Environmentally Safe – Efficient dust removal and grinding residue recycling

• Smart Operation – Intuitive interface and modular operation for flexible use