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MSP-DL1000
1000mm Single-Sided Deburring and Surface Finishing Machine for Small Parts: Cleaning and Finishing Metal Parts After Stamping, Cutting, or Laser Cutting
A 1000mm single-sided deburring and surface finishing machine is a versatile and highly efficient solution designed to clean, deburr, and finish small metal parts, particularly after processes such as stamping, cutting, or laser cutting. These machines are perfect for handling parts that require precise surface treatment, smooth edges, and removal of burrs or oxidation without damaging the underlying material.
Capacity: The 1000mm working width is ideal for processing a variety of medium-sized parts in high-volume production runs. The wider surface area allows for the efficient treatment of larger parts, improving throughput.
Processing Efficiency: Allows for fast and consistent deburring, edge rounding, and surface finishing, especially when dealing with small metal components like brackets, plates, or stamped parts.
Simplicity and Cost-Effectiveness: A single-sided configuration means the part passes through the machine from one side, simplifying the setup and operation while reducing initial costs and maintenance.
Versatile Applications: Ideal for parts that are relatively simple in shape and can be processed from one side. The machine is highly effective for handling metal parts after stamping, laser cutting, or punching.
Stamping and Cutting Deburring: Stamping and laser cutting processes often leave sharp edges, burrs, or slag that need to be cleaned up to ensure proper fit and finish. The deburring machine effectively removes these imperfections.
Laser Cutting: Laser cutting can leave fine burrs and oxidation along the cut edges. This machine uses abrasive or mechanical brushes, depending on the process, to smooth and clean these edges without affecting the precision of the part.
Slag Removal: In laser cutting or plasma cutting, slag can build up along the edges, which needs to be removed before further assembly or finishing. This machine can handle that removal efficiently.
Uniform Finish: After deburring, the machine can also perform surface finishing to improve the aesthetic appearance of the metal part. This is important for industries where parts not only need to be functional but also visually appealing.
Polishing and Rounding: The machine can also round sharp edges, giving parts a polished and smooth finish that meets both functional and aesthetic standards.
The machine typically combines different working units, including:
Abrasive Belts: Used for smoothing the surfaces and edges of parts. Abrasive belts are often used in continuous operation to remove rough spots and burrs.
Brushes: A steel wire brush or abrasive brush head can be used for deburring and surface cleaning. These brushes are particularly useful for fine burr removal and can handle intricate details on parts.
Brush Polishing: Some machines are equipped with additional polishing brushes to enhance surface finish and prepare parts for further processes like painting or coating.
Dust and Debris Removal: Since deburring and finishing can generate dust, a good dust extraction system is essential to keep the workplace clean and to avoid contamination of other parts.
Eco-friendly Operation: With advanced filtering and waste management systems, these machines help maintain a clean and safe working environment while minimizing waste.
This machine is particularly suited for industries and applications where small to medium-sized parts undergo processes like stamping, laser cutting, or punching. Some common uses include:
Automotive Parts: Deburring and finishing small components like brackets, bushings, and frame parts that require smooth edges for proper assembly.
Aerospace Components: Cleaning and finishing parts like fasteners, brackets, or structural components to meet strict tolerances and surface finish requirements.
Electronics: Small metal parts used in electronics manufacturing, such as housings or connectors, require deburring to ensure they fit together precisely without sharp edges that could cause damage or interference.
Metal Fabrication: Removing burrs from parts after laser cutting, punching, or stamping in industries like metalworking, construction, or sheet metal processing.
Medical Devices: Ensuring parts used in medical equipment have smooth, burr-free surfaces that are safe for use and meet stringent quality standards.
Working Width: 1000mm (suitable for medium-sized parts)
Processing Thickness: Typically 0.5 to 50mm (depending on the material and machine setup)
Feed Speed: Adjustable feed speed to accommodate different materials and burr sizes.
Abrasive Belts: Can be equipped with multiple abrasive belts for varying grits, allowing for efficient material removal and surface finishing.
Brush Units: Typically features rotating brush heads or roller brushes for fine deburring and edge rounding.
Dust Collection System: Integrated dust collection and filtration to keep the working environment clean and safe.
Automation: Many modern machines are equipped with automated controls, including digital touch screens for ease of use, adjustable pressure, and speed settings.
Increased Productivity: The machine’s large working width allows for fast processing of multiple small parts in a single pass, improving throughput and reducing production time.
Consistent Quality: Ensures uniform deburring, edge rounding, and surface finishing across all parts, improving part quality and reducing manual rework.
Reduced Manual Labor: Automating the deburring and finishing process reduces the need for manual labor, lowering labor costs and minimizing human error.
Safety and Cleanliness: The built-in dust extraction system keeps the workplace clean and minimizes health risks associated with airborne dust or chemicals.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1020mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 47.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 1950mm × 2150mm | |
| Machine Weight | Approx. 4T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 1050mm | |
| Abrasive Roller Brush Size | Φ300mm × 300mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 6 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
1000mm Single-Sided Deburring and Surface Finishing Machine for Small Parts: Cleaning and Finishing Metal Parts After Stamping, Cutting, or Laser Cutting
A 1000mm single-sided deburring and surface finishing machine is a versatile and highly efficient solution designed to clean, deburr, and finish small metal parts, particularly after processes such as stamping, cutting, or laser cutting. These machines are perfect for handling parts that require precise surface treatment, smooth edges, and removal of burrs or oxidation without damaging the underlying material.
Capacity: The 1000mm working width is ideal for processing a variety of medium-sized parts in high-volume production runs. The wider surface area allows for the efficient treatment of larger parts, improving throughput.
Processing Efficiency: Allows for fast and consistent deburring, edge rounding, and surface finishing, especially when dealing with small metal components like brackets, plates, or stamped parts.
Simplicity and Cost-Effectiveness: A single-sided configuration means the part passes through the machine from one side, simplifying the setup and operation while reducing initial costs and maintenance.
Versatile Applications: Ideal for parts that are relatively simple in shape and can be processed from one side. The machine is highly effective for handling metal parts after stamping, laser cutting, or punching.
Stamping and Cutting Deburring: Stamping and laser cutting processes often leave sharp edges, burrs, or slag that need to be cleaned up to ensure proper fit and finish. The deburring machine effectively removes these imperfections.
Laser Cutting: Laser cutting can leave fine burrs and oxidation along the cut edges. This machine uses abrasive or mechanical brushes, depending on the process, to smooth and clean these edges without affecting the precision of the part.
Slag Removal: In laser cutting or plasma cutting, slag can build up along the edges, which needs to be removed before further assembly or finishing. This machine can handle that removal efficiently.
Uniform Finish: After deburring, the machine can also perform surface finishing to improve the aesthetic appearance of the metal part. This is important for industries where parts not only need to be functional but also visually appealing.
Polishing and Rounding: The machine can also round sharp edges, giving parts a polished and smooth finish that meets both functional and aesthetic standards.
The machine typically combines different working units, including:
Abrasive Belts: Used for smoothing the surfaces and edges of parts. Abrasive belts are often used in continuous operation to remove rough spots and burrs.
Brushes: A steel wire brush or abrasive brush head can be used for deburring and surface cleaning. These brushes are particularly useful for fine burr removal and can handle intricate details on parts.
Brush Polishing: Some machines are equipped with additional polishing brushes to enhance surface finish and prepare parts for further processes like painting or coating.
Dust and Debris Removal: Since deburring and finishing can generate dust, a good dust extraction system is essential to keep the workplace clean and to avoid contamination of other parts.
Eco-friendly Operation: With advanced filtering and waste management systems, these machines help maintain a clean and safe working environment while minimizing waste.
This machine is particularly suited for industries and applications where small to medium-sized parts undergo processes like stamping, laser cutting, or punching. Some common uses include:
Automotive Parts: Deburring and finishing small components like brackets, bushings, and frame parts that require smooth edges for proper assembly.
Aerospace Components: Cleaning and finishing parts like fasteners, brackets, or structural components to meet strict tolerances and surface finish requirements.
Electronics: Small metal parts used in electronics manufacturing, such as housings or connectors, require deburring to ensure they fit together precisely without sharp edges that could cause damage or interference.
Metal Fabrication: Removing burrs from parts after laser cutting, punching, or stamping in industries like metalworking, construction, or sheet metal processing.
Medical Devices: Ensuring parts used in medical equipment have smooth, burr-free surfaces that are safe for use and meet stringent quality standards.
Working Width: 1000mm (suitable for medium-sized parts)
Processing Thickness: Typically 0.5 to 50mm (depending on the material and machine setup)
Feed Speed: Adjustable feed speed to accommodate different materials and burr sizes.
Abrasive Belts: Can be equipped with multiple abrasive belts for varying grits, allowing for efficient material removal and surface finishing.
Brush Units: Typically features rotating brush heads or roller brushes for fine deburring and edge rounding.
Dust Collection System: Integrated dust collection and filtration to keep the working environment clean and safe.
Automation: Many modern machines are equipped with automated controls, including digital touch screens for ease of use, adjustable pressure, and speed settings.
Increased Productivity: The machine’s large working width allows for fast processing of multiple small parts in a single pass, improving throughput and reducing production time.
Consistent Quality: Ensures uniform deburring, edge rounding, and surface finishing across all parts, improving part quality and reducing manual rework.
Reduced Manual Labor: Automating the deburring and finishing process reduces the need for manual labor, lowering labor costs and minimizing human error.
Safety and Cleanliness: The built-in dust extraction system keeps the workplace clean and minimizes health risks associated with airborne dust or chemicals.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1020mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 47.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 1950mm × 2150mm | |
| Machine Weight | Approx. 4T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 1050mm | |
| Abrasive Roller Brush Size | Φ300mm × 300mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 6 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
