1600mm Deburring Machine for Flame Cutting / Oxy-fuel Cutting with Edge Rounding And Metal Finishing

1600mm Deburring Machine for Flame Cutting / Oxy-fuel Cutting

With Edge Rounding & Metal Finishing
Configuration: Sanding Belt + Flap Wheel Brushes

This 1600mm wide industrial-grade deburring machine is designed specifically for large-format flame-cut and oxy-fuel cut steel plates. Combining a heavy-duty sanding belt and high-efficiency flap wheel brushes, it performs deburring, oxide removal, edge rounding (up to R2.0 mm), and surface finishing in a single pass.

Ideal for heavy steel fabrication, shipbuilding, construction equipment, and other industries dealing with thick, rough-edged parts.

Key Features:

• Working width: 1600 mm

• Processing thickness: 1.5 mm – 120 mm

• Minimum part size: 80 × 80 mm

• Processing stations:
  – Sanding belt station for heavy burr and slag removal
  – Flap wheel brushes for uniform edge rounding and surface finishing

• Edge rounding radius: Up to R2.0 mm on external and internal contours

• Compatible materials:
  – Carbon steel, stainless steel, alloy steel, and other flame-cuttable metals

• Feed speed: Adjustable conveyor system for different thicknesses and surface conditions

• Control system: PLC with touchscreen HMI; recipe-based programming

Applications:

• Flame-cut / Oxy-fuel cut part deburring and finishing

• Pre-treatment before welding, painting, powder coating

• Steel structure and heavy plate post-processing

• Shipbuilding, pressure vessel, and heavy equipment manufacturing

• Thick carbon steel part surface smoothing and edge rounding

✅ Benefits:

• Efficiently removes dross, burrs, and oxide layers from flame-cut parts

• Safe edge rounding improves handling safety and paint adhesion

• Stable and repeatable surface quality across full 1600mm width

• Reduces manual grinding time and labor

• High-throughput solution for heavy-duty fabrication lines

• Modular design for future upgrades (deslagging units, vacuum table, etc.)

Optional Configurations:

• Steel hammer deslagging unit for thick slag removal

• Vacuum or magnetic work holding for small parts

• Wet or dry dust collection system

• Servo-controlled thickness adjustment

1. Processing Scope

1.1 Applicable Materials:

• Stainless steel

• Carbon steel

• Aluminum plates

• Copper plates

• Other non-ferrous metals

1.2 Core Functions:

This dry-type deburring machine combines a high-powered sanding belt station with eight sets of planetary rotary disc brushes. It is designed for:

• Edge and hole deburring

• Laser oxide layer removal

• Surface brushing and polishing

• Uniform R-arc edge rounding

It efficiently removes burrs from parts processed by laser cutting, stamping, plasma cutting, flame cutting, and shearing, ensuring clean, safe, and reliable results with high-quality surface finishes.

⚙️ 2. Working Principle

Step-by-Step Operation:

1. Sanding Belt Station

• Removes large burrs, dross, and oxide from the surface.

2. 8-Head Planetary Disc Brush System

• Adjacent brushes rotate in opposite directions.

• The brush module revolves around the workpiece for 360° uniform deburring.

• Generates centrifugal scraping, grinding, and filing effects, creating consistent R-radius edge rounding.

Key Highlights:

• Both stations can run independently:

• Sand belt for surface finishing (brushing, polishing, oxide removal)

• Rotary brushes for protective film-safe deburring

• Uses soft abrasive media to protect coated or delicate metal surfaces.

• Handles solid workpieces as small as 50mm × 50mm via powerful vacuum clamping system.

• Frequency-adjustable conveyor for flexible feed speed control.

• Includes an integrated wet-type dust collector for environmental safety, metal powder recovery, and clean air discharge.

3. Benefits of the Equipment

• Boosts Productivity: Continuous pass-through processing supports high-volume manufacturing.

• Consistent Results: Uniform surface finish, better than manual methods.

• Cost-Effective: Lower per-part processing cost.

• Safe & Eco-Friendly: Wet dust collection improves air quality and operator safety.

4. Technical Specifications

5. Main Equipment Configuration

6. Installation Requirements

• Installation Space: 5m × 6m

• ⚡ Power: 380V, 50Hz (±10%)

• Air Supply: Clean compressed air

7. Included Documentation & Accessories

• 2 × Full User Manuals

• 1 × Random Tool Kit

• Mechanical + Electrical Schematics

• Consumables + Spare Part List

• ✅ Certificate of Conformity