1600mm Deburring Machine for Laser Cutting with Laser Oxide Removal

1600mm Deburring Machine for Laser Cutting with Laser Oxide Removal

— Dry Operation | Sanding Belt + Rotary Disc Brushes | Edge Rounding & Finishing

This 1600mm wide deburring and finishing machine is engineered for laser-cut sheet metal parts requiring heavy burr removal, oxide layer cleaning, edge rounding, and surface finishing. It features a powerful sanding belt unit and eight sets of rotary disc brushes, providing a complete one-pass solution for processing a variety of ferrous and non-ferrous materials with high consistency and throughput.

Core Functions

• Processing Width: Up to 1580mm

• Material Compatibility: Stainless steel, carbon steel, aluminum, copper, and other non-ferrous metals

• Integrated Process:

• Sanding Belt Unit: Removes heavy slag, burrs, and oxide scale

• Rotary Disc Brushes: Performs 360° edge rounding and oxide film removal

• Delivers smooth R-radius edges on outer contours and inner holes

• Film-safe design suitable for pre-coated sheet metal

• Dry processing with optional wet dust collection system

Working Principle

1. Sanding Belt Station:

• Uses high-speed abrasive belt to remove rough burrs, oxide scale, and laser slag.

• Ideal for pre-polishing the surface of metal sheets.

2. Rotary Disc Brush Station:

• 8 rotary heads mounted on a planetary system.

• Each head consists of soft abrasive flap brushes rotating in opposite directions while simultaneously revolving.

• Provides uniform edge rounding (R≈0.2–2.0mm), inner hole deburring, and laser oxide removal without scratching the surface.

3. Independent Operation:

• Each station can work independently based on the processing need (e.g., only oxide removal or only edge rounding).

1. Processing Scope

1.1 Applicable Materials:

• Stainless steel

• Carbon steel

• Aluminum plates

• Copper plates

• Other non-ferrous metals

1.2 Core Functions:

This dry-type deburring machine combines a high-powered sanding belt station with eight sets of planetary rotary disc brushes. It is designed for:

• Edge and hole deburring

• Laser oxide layer removal

• Surface brushing and polishing

• Uniform R-arc edge rounding

It efficiently removes burrs from parts processed by laser cutting, stamping, plasma cutting, flame cutting, and shearing, ensuring clean, safe, and reliable results with high-quality surface finishes.

⚙️ 2. Working Principle

Step-by-Step Operation:

1. Sanding Belt Station

• Removes large burrs, dross, and oxide from the surface.

2. 8-Head Planetary Disc Brush System

• Adjacent brushes rotate in opposite directions.

• The brush module revolves around the workpiece for 360° uniform deburring.

• Generates centrifugal scraping, grinding, and filing effects, creating consistent R-radius edge rounding.

Key Highlights:

• Both stations can run independently:

• Sand belt for surface finishing (brushing, polishing, oxide removal)

• Rotary brushes for protective film-safe deburring

• Uses soft abrasive media to protect coated or delicate metal surfaces.

• Handles solid workpieces as small as 50mm × 50mm via powerful vacuum clamping system.

• Frequency-adjustable conveyor for flexible feed speed control.

• Includes an integrated wet-type dust collector for environmental safety, metal powder recovery, and clean air discharge.

3. Benefits of the Equipment

• Boosts Productivity: Continuous pass-through processing supports high-volume manufacturing.

• Consistent Results: Uniform surface finish, better than manual methods.

• Cost-Effective: Lower per-part processing cost.

• Safe & Eco-Friendly: Wet dust collection improves air quality and operator safety.

4. Technical Specifications

5. Main Equipment Configuration

6. Installation Requirements

• Installation Space: 5m × 6m

• ⚡ Power: 380V, 50Hz (±10%)

• Air Supply: Clean compressed air

7. Included Documentation & Accessories

• 2 × Full User Manuals

• 1 × Random Tool Kit

• Mechanical + Electrical Schematics

• Consumables + Spare Part List

• ✅ Certificate of Conformity