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WD80/2500
WD80/2500 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup and Mechanical Compensation
The WD80/2500 is an advanced 6+4+1 Axis Full Electric Servo Press Brake designed for precision sheet metal bending, incorporating automatic tool setup and mechanical compensation systems. This state-of-the-art press brake provides high precision, energy efficiency, and flexible automation, making it ideal for industries that require complex bending of metal sheets, including automotive manufacturing, aerospace, machinery, and home appliance production.
The WD80/2500 operates using an all-electric servo drive system, which offers several benefits over traditional hydraulic systems:
Energy Efficiency: The servo motors adjust power based on the actual load, reducing energy consumption significantly compared to hydraulic press brakes.
Low Maintenance: No need for hydraulic fluids, which reduces maintenance costs and eliminates the risk of oil leaks.
High Precision and Stability: The electric system ensures high accuracy in the bending process and better repeatability, especially for complex operations.
The WD80/2500 is equipped with a 6+4+1 Axis Control System, providing advanced control for bending operations:
6 Axes: Includes Y1/Y2 (ram movement), X (backgauge), Z1/Z2 (ram stroke adjustment), and R (curvature compensation).
4 Independent Backgauge Axes: This enables high flexibility in positioning and handling complex workpieces, enhancing the machine's versatility.
1 Mechanical Compensation Axis: This system automatically adjusts the bending table to compensate for material deformation, ensuring that bends are always accurate regardless of the thickness or type of material.
The WD80/2500 features an automatic tool setup system, allowing the press brake to automatically adjust to the required tooling configuration. This minimizes manual effort, reducing setup time and ensuring accurate tool placement for consistent results.
Quick Tool Changes: Rapid tool changes increase machine uptime and efficiency, making it suitable for high-volume production environments.
Consistency: Automatic tool setup ensures that each tool is positioned correctly for the same high-quality bends every time.
The mechanical compensation system is designed to correct any bending errors caused by variations in material thickness, temperature fluctuations, or other mechanical deformations. This ensures that the final workpiece is free from defects, with uniform bend angles and precise dimensional accuracy.
Automatic Adjustment: The system compensates for any deformation of the worktable during the bending process, guaranteeing consistent results.
Improved Accuracy: The mechanical compensation system corrects for any slight inaccuracies caused by the inherent nature of bending metal.
The WD80/2500 uses a CNC control system with an intuitive touchscreen interface, allowing easy operation and real-time monitoring of bending operations. The control system is designed for high-speed, high-precision operations, making it easy to switch between different types of bending tasks with minimal effort.
User-Friendly Interface: The touchscreen is easy to navigate, and the software can store and recall bending programs for repeatability.
Advanced Programming: The control system allows for automatic tool positioning and compensation, significantly improving production speed.
| Parameter Name | Unit | WS 40/1500 | WS 60/2000 | WS 80/2500 | WD 40/1500 | WD 60/2000 | WD 60/2500 | WD 80/2500 |
|---|---|---|---|---|---|---|---|---|
| Bending Force | kN | 400 | 600 | 800 | 400 | 600 | 600 | 800 |
| Effective Bending Length | mm | 1500 | 2000 | 2500 | 1500 | 2000 | 2500 | 2500 |
| Maximum Open Height | mm | 400 | 400 | 420 | 400 | 400 | 420 | 420 |
| Distance Between Columns | mm | 1140 | 1500 | 2010 | 1140 | 1500 | 2010 | 2010 |
| Throat Depth | mm | 300 | 400 | 400 | 300 | 400 | 400 | 400 |
| Slider Stroke | mm | 160 | 160 | 160 | 160 | 160 | 160 | 160 |
| Rapid Descend Speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Working Speed | mm/s | 1-80 | 1-80 | 1-80 | 1-80 | 1-80 | 1-80 | 1-80 |
| Return Speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Rear Positioning Size | mm | 300 | 750 | 750 | 300 | 750 | 750 | 750 |
| Control Axis Number | pcs | 6 | 6 | 6 | 10 | 10 | 10 | 10 |
| Machine Power Consumption | kW | 3.5 | 5.5 | 7 | 4.5 | 5.5 | 5.5 | 7.5 |
| Tooling Function | / | None | None | None | Supported | Supported | Supported | Supported |
| Dimensions (L x W x H) | mm | 1800 x 1540 x 2550 | 2200 x 1580 x 2550 | 2800 x 1650 x 2650 | 1800 x 1540 x 2550 | 2200 x 1580 x 2550 | 2800 x 1650 x 2650 | 2800 x 1650 x 2650 |
| Machine Weight | kg | 3950 | 5500 | 7500 | 4050 | 5750 | 7650 | 7950 |
The WD80/2500 is highly versatile and ideal for bending sheet metal in industries that require high precision and high flexibility:
Automotive Industry: Ideal for bending automotive body parts, chassis, brackets, and components.
Aerospace: Perfect for bending lightweight and high-strength alloys used in aircraft construction.
Home Appliances: Widely used in the production of metal casings and components for appliances like refrigerators, washing machines, and air conditioners.
Industrial Equipment: Suitable for bending various structural components used in industrial machinery and equipment.
Electronics and Electrical Equipment: Precision bending for the casing and enclosures of electrical devices.
Energy-Efficient: The full electric system is highly energy-efficient compared to traditional hydraulic press brakes, leading to significant cost savings in power consumption.
High Precision: The 6+4+1 axis control system ensures precise bending, even for complex shapes and angles.
Automatic Tool Adjustment: The ability to quickly change tools reduces setup time and increases production efficiency.
Low Maintenance: The absence of hydraulic systems reduces maintenance requirements, downtime, and operational costs.
The WD80/2500 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup and Mechanical Compensation is a top-tier machine designed for high-precision bending of sheet metal. Combining electric servo technology, automatic tool configuration, and mechanical compensation, it offers exceptional performance, energy efficiency, and flexibility. Its advanced control system and versatile design make it ideal for high-end manufacturing in industries such as automotive, aerospace, appliance production, and machinery manufacturing. With its low maintenance needs and high production efficiency, the WD80/2500 ensures a reliable and cost-effective solution for modern sheet metal fabrication.
WD80/2500 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup and Mechanical Compensation
The WD80/2500 is an advanced 6+4+1 Axis Full Electric Servo Press Brake designed for precision sheet metal bending, incorporating automatic tool setup and mechanical compensation systems. This state-of-the-art press brake provides high precision, energy efficiency, and flexible automation, making it ideal for industries that require complex bending of metal sheets, including automotive manufacturing, aerospace, machinery, and home appliance production.
The WD80/2500 operates using an all-electric servo drive system, which offers several benefits over traditional hydraulic systems:
Energy Efficiency: The servo motors adjust power based on the actual load, reducing energy consumption significantly compared to hydraulic press brakes.
Low Maintenance: No need for hydraulic fluids, which reduces maintenance costs and eliminates the risk of oil leaks.
High Precision and Stability: The electric system ensures high accuracy in the bending process and better repeatability, especially for complex operations.
The WD80/2500 is equipped with a 6+4+1 Axis Control System, providing advanced control for bending operations:
6 Axes: Includes Y1/Y2 (ram movement), X (backgauge), Z1/Z2 (ram stroke adjustment), and R (curvature compensation).
4 Independent Backgauge Axes: This enables high flexibility in positioning and handling complex workpieces, enhancing the machine's versatility.
1 Mechanical Compensation Axis: This system automatically adjusts the bending table to compensate for material deformation, ensuring that bends are always accurate regardless of the thickness or type of material.
The WD80/2500 features an automatic tool setup system, allowing the press brake to automatically adjust to the required tooling configuration. This minimizes manual effort, reducing setup time and ensuring accurate tool placement for consistent results.
Quick Tool Changes: Rapid tool changes increase machine uptime and efficiency, making it suitable for high-volume production environments.
Consistency: Automatic tool setup ensures that each tool is positioned correctly for the same high-quality bends every time.
The mechanical compensation system is designed to correct any bending errors caused by variations in material thickness, temperature fluctuations, or other mechanical deformations. This ensures that the final workpiece is free from defects, with uniform bend angles and precise dimensional accuracy.
Automatic Adjustment: The system compensates for any deformation of the worktable during the bending process, guaranteeing consistent results.
Improved Accuracy: The mechanical compensation system corrects for any slight inaccuracies caused by the inherent nature of bending metal.
The WD80/2500 uses a CNC control system with an intuitive touchscreen interface, allowing easy operation and real-time monitoring of bending operations. The control system is designed for high-speed, high-precision operations, making it easy to switch between different types of bending tasks with minimal effort.
User-Friendly Interface: The touchscreen is easy to navigate, and the software can store and recall bending programs for repeatability.
Advanced Programming: The control system allows for automatic tool positioning and compensation, significantly improving production speed.
| Parameter Name | Unit | WS 40/1500 | WS 60/2000 | WS 80/2500 | WD 40/1500 | WD 60/2000 | WD 60/2500 | WD 80/2500 |
|---|---|---|---|---|---|---|---|---|
| Bending Force | kN | 400 | 600 | 800 | 400 | 600 | 600 | 800 |
| Effective Bending Length | mm | 1500 | 2000 | 2500 | 1500 | 2000 | 2500 | 2500 |
| Maximum Open Height | mm | 400 | 400 | 420 | 400 | 400 | 420 | 420 |
| Distance Between Columns | mm | 1140 | 1500 | 2010 | 1140 | 1500 | 2010 | 2010 |
| Throat Depth | mm | 300 | 400 | 400 | 300 | 400 | 400 | 400 |
| Slider Stroke | mm | 160 | 160 | 160 | 160 | 160 | 160 | 160 |
| Rapid Descend Speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Working Speed | mm/s | 1-80 | 1-80 | 1-80 | 1-80 | 1-80 | 1-80 | 1-80 |
| Return Speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Rear Positioning Size | mm | 300 | 750 | 750 | 300 | 750 | 750 | 750 |
| Control Axis Number | pcs | 6 | 6 | 6 | 10 | 10 | 10 | 10 |
| Machine Power Consumption | kW | 3.5 | 5.5 | 7 | 4.5 | 5.5 | 5.5 | 7.5 |
| Tooling Function | / | None | None | None | Supported | Supported | Supported | Supported |
| Dimensions (L x W x H) | mm | 1800 x 1540 x 2550 | 2200 x 1580 x 2550 | 2800 x 1650 x 2650 | 1800 x 1540 x 2550 | 2200 x 1580 x 2550 | 2800 x 1650 x 2650 | 2800 x 1650 x 2650 |
| Machine Weight | kg | 3950 | 5500 | 7500 | 4050 | 5750 | 7650 | 7950 |
The WD80/2500 is highly versatile and ideal for bending sheet metal in industries that require high precision and high flexibility:
Automotive Industry: Ideal for bending automotive body parts, chassis, brackets, and components.
Aerospace: Perfect for bending lightweight and high-strength alloys used in aircraft construction.
Home Appliances: Widely used in the production of metal casings and components for appliances like refrigerators, washing machines, and air conditioners.
Industrial Equipment: Suitable for bending various structural components used in industrial machinery and equipment.
Electronics and Electrical Equipment: Precision bending for the casing and enclosures of electrical devices.
Energy-Efficient: The full electric system is highly energy-efficient compared to traditional hydraulic press brakes, leading to significant cost savings in power consumption.
High Precision: The 6+4+1 axis control system ensures precise bending, even for complex shapes and angles.
Automatic Tool Adjustment: The ability to quickly change tools reduces setup time and increases production efficiency.
Low Maintenance: The absence of hydraulic systems reduces maintenance requirements, downtime, and operational costs.
The WD80/2500 6+4+1 Axis Full Electric Servo Press Brake with Automatic Tool Setup and Mechanical Compensation is a top-tier machine designed for high-precision bending of sheet metal. Combining electric servo technology, automatic tool configuration, and mechanical compensation, it offers exceptional performance, energy efficiency, and flexibility. Its advanced control system and versatile design make it ideal for high-end manufacturing in industries such as automotive, aerospace, appliance production, and machinery manufacturing. With its low maintenance needs and high production efficiency, the WD80/2500 ensures a reliable and cost-effective solution for modern sheet metal fabrication.
