DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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High-Precision 5-Axis CNC Grinding Center for Indexable Insert Periphery Grinding

The MK-400 is a state-of-the-art 5-axis CNC grinding center designed for the high-precision machining of indexable inserts made from materials such as carbide, cermet, ceramics, CBN (Cubic Boron Nitride), and PCD (Polycrystalline Diamond).
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  • MK-400

MK-400PLUS

High-Precision 5-Axis CNC Grinding Center for Indexable Insert Periphery Grinding

Designed for: Carbide, Cermet, Ceramic, CBN, PCD Inserts
Grinding Wheel Diameter: Ø 400 mm

微信图片_20240106102209


Product Overview

The MK-400PLUS is a state-of-the-art 5-axis CNC grinding machine engineered specifically for high-precision peripheral grinding and double chamfering of indexable inserts. With a robust and rigid mechanical design, advanced automation features, and user-friendly CNC interface, the MK-400PLUS sets a new standard for efficient, consistent, and flexible grinding of various cutting tool materials including carbide, cermet, ceramics, CBN, and even PCD.

It supports processing of standard, small-diameter, and large-diameter inserts with high accuracy and short changeover time, making it ideal for both mass production and complex tool geometries.


Applications

  • Periphery grinding of indexable inserts with tight tolerance

  • Single and double chamfer grinding

  • Complex edge geometries for turning, milling, and grooving inserts

  • Automatic correction and regrinding

  • Applicable to insert materials including:

    • Tungsten Carbide

    • Cermet

    • Advanced Ceramics

    • CBN (Cubic Boron Nitride)

    • PCD (Polycrystalline Diamond)


Technical Specifications

Feature Details
Processing Object Standard indexable insert periphery grinding, double chamfering
Materials Carbide, Cermet, Ceramic, CBN, PCD
Min. Inscribed Circle Equilateral Triangle: 3.5 mm; Other Shapes: 4.7 mm
Max. Circumscribed Circle 45 mm
Max. Thickness 15 mm (up to 3 pcs x 4.76 mm at once)

⚙️ Axis System & Motion Control

Axis Function
X-Axis Left-right oscillation (direct-drive, auto lubrication)
Y-Axis In-feed (direct-drive, auto lubrication)
A-Axis Workpiece rotation, blade seat projection: 36 mm
C-Axis Workpiece table angle adjustment (-90° to +90°)
V-Axis Online wheel cleaning
W-Axis Manual core positioning

Spindle & Dressing

Component Specification
Main Spindle 7.5 kW flange-type 3-phase induction motor (V3 grade)
Dressing Spindle 1.5 kW electric spindle for wheel dressing

Positioning & Detection System

  • Core Positioning: Center hole alignment (insert left side)

  • Fine Positioning: Manual front/back, automatic up/down

  • Measuring System:

    • Pre-grind size detection

    • Post-grind inscribed circle inspection

    • Defective piece removal

    • Regrinding and next-part auto correction

  • Positioning Capacity: 1 block


Automation & Handling

Feature Details
Robotic Arm 3-axis linear coordinate arm
Axis Control B1: Tray left-right; B2: Tray in/out; B3: Up/down
Tray System 2 × Standard Trays (350 × 350 mm), 2 × T-Type Trays (190 × 370 mm)
Gripper 1 gripper (supply/unload)

CNC Control System

  • Control Unit: Built-in CNC (No external PC required)

  • Controlled Axes: X, Y, A, C, V, W

  • Simultaneous Axis Control: Up to 9 axes

  • Programming: Dialog-based intuitive programming interface for easy setup and fast changeover


Utility Requirements & Dimensions

Item Specification
Power Supply 25 kVA, AC 380V, 50–60 Hz
Compressed Air ≥ 0.5 MPa, 250 N/min
Hydraulic Pressure Max. 7 MPa
Machine Dimensions 2,475 mm (W) × 2,250 mm (D) × 2,160 mm (H)
Net Weight 5,500 kg

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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