DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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Metal Deburring Machine Grinding Machine for Efficient Dual-Sided Sheet Metal Processing And Directionless Finishing

The LSB1000 grinding and deburring machine was developed for the mechanical removal of slag on both sides of plate material parts. It is ideal for machining plasma and flame-cut parts after oxy-fuel and plasma cutting.
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  • LSB1000

Deburring and Edge Rounding Machine for High-Quality Metal Finishing

This advanced deburring and edge rounding machine is engineered for precision processing of sheet metal parts, offering a robust solution for both small and large components across various metals. Designed for flexibility and efficiency, the machine performs high-quality deburring and edge rounding on laser-cut, punched, and plasma-cut parts. Its versatility, high precision, and ease of use make it an ideal choice for achieving superior surface quality, preparing parts for subsequent finishing processes, and ensuring high standards in metalwork.

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Key Features and Specifications

1. Versatile Processing Capabilities

  • Material Compatibility: This machine effectively deburrs and rounds edges on stainless steel, steel, aluminum, and non-ferrous metals. With a maximum working width of 1000 mm (40 inches) and a material thickness range of 0.5 to 50 mm (0.02 to 1.97 inches), it accommodates various types of sheet and plate materials.

  • Load Capacity: With a maximum load of 300 kg/rm (661 lbs), the machine can handle heavier sheets efficiently, making it suitable for both industrial and heavy-duty applications.

2. Optimal Power and Control

  • Voltage and Power: Operating at 480 V / 60 Hz, with a network structure of 3~ PEN / 3~ PE+N, it delivers a total power of 15.5 kW, ensuring ample energy for rigorous metal processing.

  • Current Consumption: The machine’s total current consumption is 24 A, making it energy-efficient without compromising performance.

  • Precision and Flexibility in Adjustment: The material thickness and tool adjustments are controlled electronically, providing seamless adjustments for varied processing needs.

3. Efficient Edge Rounding and Deburring

  • Dual-Sided Processing: This machine deburrs and rounds edges on both sides of the material, eliminating the need to flip parts, thus saving up to 60% of processing time compared to single-sided machines.

  • Interior and Exterior Edge Rounding: The simultaneous edge rounding capability for both interior and exterior contours ensures a consistent finish throughout the part.

  • Cross-Machining Principle: By utilizing the cross-machining principle, the machine guarantees uniform tool utilization across the entire working width, which leads to even wear and consistent quality on each part.

  • Dry Operation: The machine’s dry operation process keeps the parts clean and free from any liquid residue, making them ready for further processing without additional cleaning.

4. Enhanced Work Environment

  • Reduction in Dust, Dirt, and Noise: Aimed at improving the working environment, this machine minimizes dust and noise during operation, contributing to a cleaner and safer production floor.

  • Protective Foil Safety: The protective film on sheets remains intact during processing, ensuring that no additional layers are removed or damaged, preserving material quality.

5. Intuitive and Modular Design

  • User-Friendly Operation: With a simple and intuitive interface, operators can control and monitor each tool unit independently, allowing for easy adjustments and ensuring precision for different processing needs.

  • Hydraulic Belt Tensioning: The machine uses hydraulic belt tensioning, which allows for fast tool changes within minutes, minimizing downtime and maximizing productivity.

  • Compact Footprint: Despite its power and range of features, the machine has a modern, modular design that conserves floor space, fitting seamlessly into various production environments.

Technical Parameters

Parameter Specification
Working Width Up to 1000 mm (40 inches)
Material Thickness Range 0.5 - 50 mm (0.02 - 1.97 inches)
Load Capacity 300 kg/rm (661 lbs)
Voltage 480 V / 60 Hz
Network Structure 3~ PEN / 3~ PE+N
Current Consumption 24 A
Power 15.5 kW
Insulation Class IP 42
Feed Speed 0-4 m/min (0-13 ft/min), infinitely variable
Dimensions (W/D/H) Approx. 2800/1400/1800 mm or 3300/1400/1800 mm
Weight Approx. 2100 - 2300 kg (4630 - 5070 lbs)

Advantages

1. Enhanced Production Efficiency

  • Time Savings: The machine’s dual-sided deburring and edge rounding eliminate the need for reprocessing or flipping parts, making it highly efficient. With up to 60% time savings, it dramatically reduces production times.

  • Improved Quality: The consistent tool utilization across the width ensures a high-quality finish, which is essential for parts going into further finishing or assembly stages.

2. Advanced Tool Control and Maintenance

  • Individual Tool Control: Operators can switch each tool unit on and off independently, which allows for tailored processing and energy savings.

  • Quick Tool Change: The hydraulic belt tensioning mechanism allows for rapid tool changes, keeping downtime to a minimum and ensuring smooth operation.

3. Environmental and Safety Benefits

  • Reduced Emissions: The dry operation keeps emissions low, with minimized dust and noise, leading to a better working environment.

  • Energy Efficiency: With optimized power usage, the machine provides a high level of efficiency without unnecessary power consumption.

Optional Add-Ons

For even greater flexibility and automation, the machine can be customized with additional options:

  • Conveyor Systems: Automates material flow, enhancing productivity.

  • Handling Systems and Automation: For seamless integration into production lines, reducing the need for manual handling.

  • Custom Solutions: Tailored modules and configurations to meet specific application requirements or unique manufacturing challenges.

Applications

This deburring machine is ideal for industries where precision and efficiency are paramount, such as:

  • Automotive and Aerospace: For preparing metal parts with complex contours and high-quality surface requirements.

  • Metal Fabrication: Handles various sheet sizes and materials, including laser-cut, plasma-cut, and punched parts.

  • Heavy Machinery and Construction: Processes large and heavy parts that require durable deburring and edge rounding.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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