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STR-25
Suitable for:
Faucet bodies, spouts, handles, and knobs.
Towel racks, soap holders, and other small bathroom accessories.
Features:
Six-axis flexibility for handling complex geometries.
High-speed grinding and polishing with real-time force sensing.
Equipped with vision systems for part alignment and precision finishing.
Functions:
Removes surface imperfections such as weld seams and casting marks.
Polishes faucets and accessories to a mirror-like reflective finish.
Handles delicate chrome and nickel-plated surfaces without damage.
Cylinder Housing: Houses the lock cylinder and provides structural support.
Deadbolt Housing: Encases the deadbolt mechanism.
Latch Body: Used for the latch or bolt mechanism in door locks.
Faceplate: A metal plate installed on the door frame to receive the latch or bolt.
Lip Strike: Prevents misalignment of the latch when the door is closed.
Lever Handles: Easier to operate, typically used for accessibility designs.
Backplate or Escutcheon: Decorative and protective plate around the lock.
Door Knob: Traditional design for rotating and operating the lock.
Thumbturn: A small rotating knob inside for locking/unlocking without a key.
Trim-the levers or knobs used to operate the locks.
Pushbutton– push/turn button on the inside trim to lock or unlock the outside trim.
Rose– the decorate or protective plate, either a disk, oval or square, placed behind the trim of a lockset.
Cylinder– the part of a lock that receives the key, this is located inside the lever or knob. When the correct key is inserted the matching keyway the pins in the tumbler mechanism algin allowing the key to turn.
Latchbolt -the component of a lock which projects from the lock front and has a beveled end. The bolt is spring loaded but can be drawn back by operating the lock trim. When the door is closed, the latchbolt projects into a hole in the strike, which holds the door in a closed position.
Latchbolt assembly-the assembly that houses the latchbolt and connects it to the lock.
Lock Chassis-the part that encloses the body of the lock.
Thru bolts-mounting post that help align both sides of the lock and secure the lock to the door.
Deadlatching Feature– the auxiliary deadlatch portion of a two-piece latchbolt. When the door is closed, the deadlatch portion is pressed against the strike, and prevents the latchbolt from being pushed in by end pressure. Latchbolts with this feature (normally lockable functions) are called Deadlocking Latchbolts.
Strike– a metal plate mounted to the door frame, or inactive leaf of a pair of doors, to receive the projected bolt or latch of a lock.
A Robotic Deburring and Polishing System for lock parts, trim, and protective plates is a highly automated solution designed to enhance the finishing process of metal components, ensuring smooth surfaces, precise edges, and an aesthetically pleasing finish. The system typically consists of robotic arms, sensors, specialized tools (like abrasive brushes or polishing pads), and integrated control systems. Here’s an overview of the functions and processes involved:
Deburring:
Purpose: The primary function is to remove burrs, sharp edges, and excess material that result from machining processes like cutting, milling, or stamping.
Tools Used: Abrasive brushes, rotary tools, or grinding discs are employed by the robotic system to carefully remove burrs and smooth rough edges.
Polishing:
Purpose: The system can apply a polishing process to enhance the aesthetic appearance of lock parts, trims, and protective plates. This results in a smooth, shiny, and flawless surface.
Tools Used: Polishing pads or brushes, along with polishing compounds, are utilized for the final polishing stage to ensure an even and high-quality finish.
Edge Rounding and Finishing:
Purpose: Ensures that edges are rounded, which improves safety by removing sharp or dangerous corners. Additionally, the robotic system can be programmed to perform various finishing tasks.
Tools Used: Specialty sanding and polishing tools are used to achieve precise edge rounding and consistent finishing on the components.
Consistency and Quality Control:
Purpose: Automated robotics ensure consistent results, reducing the human error factor and providing a uniform finish across all parts.
Tools Used: Integrated sensors monitor the quality of the finish, adjusting robot movements and pressure based on real-time feedback to maintain high standards.
Customization and Flexibility:
Purpose: The system is programmable to work with a variety of lock components, trims, and protective plates, regardless of their complexity. The robotic system can handle different materials such as stainless steel, brass, and other metals.
Tools Used: Various end-effectors (like grinding wheels, polishing pads, or wire brushes) can be swapped depending on the task.
Material Loading and Positioning:
The lock parts, trims, or protective plates are automatically loaded onto the conveyor system or directly into the robotic arm’s workspace.
Automatic Positioning: Robots use vision systems or sensors to precisely position the parts for accurate deburring and polishing.
Deburring Process:
The robotic arm picks up the appropriate abrasive tool and applies it to the part.
The system scans the edges and surfaces for burrs or excess material. Using pressure sensors and force feedback, the robot precisely removes unwanted material, ensuring no over-processing.
Polishing Process:
After deburring, the part is moved to a polishing station, where the robotic arm replaces the deburring tool with a polishing pad.
The robot applies polishing compounds or abrasive pastes as it moves along the part, achieving a smooth, glossy finish.
Edge Rounding and Finishing:
The robot uses a radius tool or a sanding wheel to round off sharp corners and edges. This is especially important for parts like locks, where smooth edges ensure better safety and aesthetics.
The robot performs consistent edge rounding by adjusting the pressure and angle to meet specific design standards.
Inspection and Quality Control:
After the deburring and polishing processes are completed, the system performs an automated inspection to ensure the parts meet required standards. This includes checking for burrs, surface smoothness, and overall finish quality.
If any discrepancies are detected, the system can adjust or reprocess the part accordingly.
Material Unloading:
Once the parts are finished, they are automatically unloaded from the system, ready for further assembly, packaging, or distribution.
Some systems may also include an automatic sorting mechanism to separate finished products from those requiring further processing.
High Precision: Robotic systems provide highly accurate and repeatable deburring and polishing results.
Improved Efficiency: Automation reduces the time spent on manual tasks, increasing overall production speed.
Consistent Finish: Robots ensure consistent quality, which is essential for high-precision components like locks and protective plates.
Enhanced Safety: By automating deburring and polishing, the risk of injury is minimized, and parts are safely handled throughout the process.
Cost Savings: Reducing manual labor and waste through automation leads to lower operating costs.
Suitable for:
Faucet bodies, spouts, handles, and knobs.
Towel racks, soap holders, and other small bathroom accessories.
Features:
Six-axis flexibility for handling complex geometries.
High-speed grinding and polishing with real-time force sensing.
Equipped with vision systems for part alignment and precision finishing.
Functions:
Removes surface imperfections such as weld seams and casting marks.
Polishes faucets and accessories to a mirror-like reflective finish.
Handles delicate chrome and nickel-plated surfaces without damage.
Cylinder Housing: Houses the lock cylinder and provides structural support.
Deadbolt Housing: Encases the deadbolt mechanism.
Latch Body: Used for the latch or bolt mechanism in door locks.
Faceplate: A metal plate installed on the door frame to receive the latch or bolt.
Lip Strike: Prevents misalignment of the latch when the door is closed.
Lever Handles: Easier to operate, typically used for accessibility designs.
Backplate or Escutcheon: Decorative and protective plate around the lock.
Door Knob: Traditional design for rotating and operating the lock.
Thumbturn: A small rotating knob inside for locking/unlocking without a key.
Trim-the levers or knobs used to operate the locks.
Pushbutton– push/turn button on the inside trim to lock or unlock the outside trim.
Rose– the decorate or protective plate, either a disk, oval or square, placed behind the trim of a lockset.
Cylinder– the part of a lock that receives the key, this is located inside the lever or knob. When the correct key is inserted the matching keyway the pins in the tumbler mechanism algin allowing the key to turn.
Latchbolt -the component of a lock which projects from the lock front and has a beveled end. The bolt is spring loaded but can be drawn back by operating the lock trim. When the door is closed, the latchbolt projects into a hole in the strike, which holds the door in a closed position.
Latchbolt assembly-the assembly that houses the latchbolt and connects it to the lock.
Lock Chassis-the part that encloses the body of the lock.
Thru bolts-mounting post that help align both sides of the lock and secure the lock to the door.
Deadlatching Feature– the auxiliary deadlatch portion of a two-piece latchbolt. When the door is closed, the deadlatch portion is pressed against the strike, and prevents the latchbolt from being pushed in by end pressure. Latchbolts with this feature (normally lockable functions) are called Deadlocking Latchbolts.
Strike– a metal plate mounted to the door frame, or inactive leaf of a pair of doors, to receive the projected bolt or latch of a lock.
A Robotic Deburring and Polishing System for lock parts, trim, and protective plates is a highly automated solution designed to enhance the finishing process of metal components, ensuring smooth surfaces, precise edges, and an aesthetically pleasing finish. The system typically consists of robotic arms, sensors, specialized tools (like abrasive brushes or polishing pads), and integrated control systems. Here’s an overview of the functions and processes involved:
Deburring:
Purpose: The primary function is to remove burrs, sharp edges, and excess material that result from machining processes like cutting, milling, or stamping.
Tools Used: Abrasive brushes, rotary tools, or grinding discs are employed by the robotic system to carefully remove burrs and smooth rough edges.
Polishing:
Purpose: The system can apply a polishing process to enhance the aesthetic appearance of lock parts, trims, and protective plates. This results in a smooth, shiny, and flawless surface.
Tools Used: Polishing pads or brushes, along with polishing compounds, are utilized for the final polishing stage to ensure an even and high-quality finish.
Edge Rounding and Finishing:
Purpose: Ensures that edges are rounded, which improves safety by removing sharp or dangerous corners. Additionally, the robotic system can be programmed to perform various finishing tasks.
Tools Used: Specialty sanding and polishing tools are used to achieve precise edge rounding and consistent finishing on the components.
Consistency and Quality Control:
Purpose: Automated robotics ensure consistent results, reducing the human error factor and providing a uniform finish across all parts.
Tools Used: Integrated sensors monitor the quality of the finish, adjusting robot movements and pressure based on real-time feedback to maintain high standards.
Customization and Flexibility:
Purpose: The system is programmable to work with a variety of lock components, trims, and protective plates, regardless of their complexity. The robotic system can handle different materials such as stainless steel, brass, and other metals.
Tools Used: Various end-effectors (like grinding wheels, polishing pads, or wire brushes) can be swapped depending on the task.
Material Loading and Positioning:
The lock parts, trims, or protective plates are automatically loaded onto the conveyor system or directly into the robotic arm’s workspace.
Automatic Positioning: Robots use vision systems or sensors to precisely position the parts for accurate deburring and polishing.
Deburring Process:
The robotic arm picks up the appropriate abrasive tool and applies it to the part.
The system scans the edges and surfaces for burrs or excess material. Using pressure sensors and force feedback, the robot precisely removes unwanted material, ensuring no over-processing.
Polishing Process:
After deburring, the part is moved to a polishing station, where the robotic arm replaces the deburring tool with a polishing pad.
The robot applies polishing compounds or abrasive pastes as it moves along the part, achieving a smooth, glossy finish.
Edge Rounding and Finishing:
The robot uses a radius tool or a sanding wheel to round off sharp corners and edges. This is especially important for parts like locks, where smooth edges ensure better safety and aesthetics.
The robot performs consistent edge rounding by adjusting the pressure and angle to meet specific design standards.
Inspection and Quality Control:
After the deburring and polishing processes are completed, the system performs an automated inspection to ensure the parts meet required standards. This includes checking for burrs, surface smoothness, and overall finish quality.
If any discrepancies are detected, the system can adjust or reprocess the part accordingly.
Material Unloading:
Once the parts are finished, they are automatically unloaded from the system, ready for further assembly, packaging, or distribution.
Some systems may also include an automatic sorting mechanism to separate finished products from those requiring further processing.
High Precision: Robotic systems provide highly accurate and repeatable deburring and polishing results.
Improved Efficiency: Automation reduces the time spent on manual tasks, increasing overall production speed.
Consistent Finish: Robots ensure consistent quality, which is essential for high-precision components like locks and protective plates.
Enhanced Safety: By automating deburring and polishing, the risk of injury is minimized, and parts are safely handled throughout the process.
Cost Savings: Reducing manual labor and waste through automation leads to lower operating costs.
