1350mm Sheet Metal Deburring & Edge Rounding Machine | Laser Cutting, Flame Cutting & Stamping Parts
Product Description
1350mm Sheet Metal Deburring & Edge Rounding Machine | Laser Cutting, Flame Cutting & Stamping Parts
Product Introduction
The 1350mm Sheet Metal Deburring and Edge Rounding Machine is designed for efficient edge finishing of metal parts produced by laser cutting, flame cutting, stamping and other sheet metal fabrication processes.
The machine removes sharp edges, burrs and small imperfections from metal parts while providing consistent edge rounding and surface finishing. With a maximum working width of 1350 mm, it is suitable for processing a wide range of sheet metal components and large-format metal parts.
It is an ideal solution for manufacturers looking to improve the safety, appearance and quality of cut metal parts before painting, coating, welding or further assembly.
Key Features
Maximum working width: 1350 mm
Efficient sheet metal deburring
Edge rounding and edge smoothing
Removes sharp edges and burrs
Suitable for laser-cut parts
Suitable for flame-cut parts
Suitable for stamped parts
Consistent edge finishing
Improves workpiece safety and surface quality
Suitable for stainless steel, carbon steel, aluminum and other metals
Ideal for high-volume sheet metal production
Applications
The machine is widely used for finishing:
Laser Cutting Parts
Flame Cutting Parts
Stamping Parts
Sheet Metal Components
Stainless Steel Parts
Carbon Steel Parts
Aluminum Parts
Fabricated Metal Parts
Equipment Specifications and Structure
| Specification | Details |
|---|---|
| Processing Width | 450mm, 800mm, 1000mm, 1350mm, 1600mm |
| Processing Thickness | 0.5 – 80 mm |
| Minimum Processing Size | 50mm x 50mm |
| Power | 56.75KW |
| Sand Belt Size | Φ1910mm x 1350mm |
| Brush Size | Φ300mm x 400mm |
| Delivery Speed | 0.5 – 6 m/min (adjustable via frequency conversion) |
| Sand Belt Line Speed | 12 m/s |
| Brush Rotation Speed | 500 – 1400 r/min (frequency adjustable) |
| Brush Planetary Speed | 1 – 15 r/min |
| Brush Heads | 1 planetary revolution shaft, 8 planetary rotation heads |
| Control System | Servo-controlled adjustment with 0.01mm precision |
| Conveyor System | Options include strong permanent magnet for carbon steel or vacuum suction for non-magnetic materials |
| Dust Extraction | Wet vacuum cleaner or industrial pulse vacuum cleaner with a dust volume of 5000 m³/h |
| Machine Dimensions | Length 3250mm x Width 2300mm x Height 2150mm |
| Machine Weight | Approximately 3.5 tons |
Key Features
Flexible Processing: Accommodates both flat and 3D parts, with a minimum size of 50 x 50 mm. A powerful vacuum table ensures parts are held securely in place.
Effective Edge Rounding: Achieves a 2mm radius on edges for uniform rounding on all sides and holes, suitable for sharp edges from laser, plasma, and waterjet cutting.
Versatile Functionality: Equipped with a wide abrasive belt and multiple roller brushes for multi-directional deburring, grinding, and polishing, ensuring smooth edges without damaging coatings or films.
Efficient Dust Collection: Equipped with a high-flow wet or pulse vacuum cleaner to capture and filter grinding dust for a safer and cleaner work environment.
Benefits of the Equipment
Enhanced Productivity: Continuous feeding increases throughput and reduces processing times.
Improved Quality: Consistent and high-quality surface finishes surpass manual methods.
Cost-Effective: Reduces per-unit processing costs compared to manual labor.
Environmental and Operator Safety: Effective dust collection for a cleaner workspace, reducing health risks and allowing metal powder recycling.
This equipment is designed for comprehensive edge finishing, burr removal, and surface treatment of metal plates, ideal for a range of metal types, including carbon steel, stainless steel, aluminum, copper, and other non-ferrous materials.
I. Processing Scope
Materials: Works with various metals such as carbon steel, stainless steel, aluminum, copper, and other non-ferrous metals.
Functions:
Edge and Hole Deburring: Effective removal of burrs from all directions on edges and holes, leaving a clean, smooth R-arc effect.
Surface Treatment: Achieves metal plate hairline finishes, oxidation skin removal, and polishing.
Equipped with a combination of a dry sand belt and eight universal sand tablet roller brushes, it is optimized for:
Suitable for addressing burrs from processes like stamping, shearing, laser cutting, plasma cutting, and flame cutting.
II. Working Principle
Processing Stages:
Sand Belt Station: Removes large burrs and slag from the workpiece surface.
Universal Sand Tablet Roller Brush: The eight groups of roller brushes handle edge and inner hole deburring with high-speed centrifugal grinding, scraping, and filing. The process ensures smooth R-angle formation without affecting dimensional accuracy.
Independent Functionality:
Sand Belt Station: Can independently handle hairline finishing, polishing, and slag removal.
Sand Rolling Brush Station: Operates independently for 360-degree deburring, especially effective on coated sheet metal (e.g., laser-cut or CNC-punched parts), with minimal risk of damaging protective films or scratching surfaces. Soft abrasive wires are used to selectively target burrs without harming the coated surfaces.
Conveying and Dust Collection System:
Equipped with a vacuum negative pressure system to securely hold workpieces, even as small as 50mm x 50mm, allowing consistent machining.
Integrated wet vacuum dust collection system with a high-pressure fan, which safely absorbs and filters dust, improving the work environment by recycling metal powder.
III. Advantages of the Equipment
Efficiency: Continuous feeding enables high throughput, meeting the demands of large orders.
Quality Improvement: Ensures consistent surface treatment and finish quality superior to manual processing.
Cost Efficiency: Reduces per-unit processing costs compared to manual finishing.
Safety and Environmental Benefits: Provides a safer, cleaner working environment by controlling dust and enhancing operator safety.