1500-3000W Zero Tailing Laser Tube Cutting Machine
Product Description
G120CL/G170CL 3D Laser Tube Cutting Machine
Features:
Fully Automated Feeding System: Saves time and labor with a simple structure that is easy to operate.
High Efficiency: 5-6 times faster than regular tube cutting machines.
Minimal Waste: Reduced residual material zone, conserving materials and reducing post-processing.
Control Over Residual Material: The residual length of the material can be controlled to be zero, greatly saving material costs.
Adaptive Cutting: Includes an integrated height adjuster as standard, making it easy to handle deformed tubes.
Machine Bed Assembly:
Compact Structure: The machine is compact, occupies less space, and uses strict welding and annealing processes to ensure long-term stable operation and cutting speed.
24/7 Production: Suitable for continuous industrial production without deformation over the machine bed’s lifespan.
Automatic Feeding System (G120CL/G170CL):
Full Automatic: Designed to facilitate seamless material loading, improving efficiency and reducing the need for manual labor.
Laser Generator (Top Brand: Chuangxin/Reike):
Stable Performance: Modular design ensures stable performance, and maintenance is easier with removable optical and electrical modules.
Customizable: Tailored fiber cores can be selected to meet specific processing requirements.
Energy-Efficient: Reduced splatter during welding and more stable cutting for thick sheets.
3D Laser Cutting Head (Top Brands: Jiaqiang/Ospray/Boci):
High Compatibility: Supports various fiber interfaces like QBH and QCS for compatibility with mainstream lasers.
Enhanced Design: Optimized optical configuration and airflow design improve cutting quality and efficiency.
Lightweight Design: The cutting head’s compact structure reduces robotic load, increasing cutting speed and precision.
Operating System (Bachu FSCUT3000):
EtherCAT Bus Control: Fast communication with strong anti-interference capabilities.
Customizable: Supports customer-specific design functions and can control up to 256 axes.
Precision Chuck:
Efficient Dust Sealing: Keeps cutting dust away from the chuck, ensuring precision and prolonging equipment lifespan.
High Precision: The chuck maintains linearity and stability, with a repeatable positioning accuracy of 0.01 mm.
Transmission System:
Gear and Rack Drive: Ensures high speed, precision, and reliability. All drive components are protected from dust and friction, improving longevity and accuracy.
Air Circuit System:
Independent Control: Air, nitrogen, and optional oxygen are controlled independently for automatic switching during punching, with real-time pressure control and flexible cutting process adjustments.
Cooling System (Hanli Brand Chiller):
High Efficiency: Uses a stainless-steel pump with low noise and long life. Precision temperature control is essential for both laser equipment and mirrors.
G120CL/G170CL 3D Laser Tube Cutting Machine
| Item | G120CL/G170CL 3D Laser Tube Cutting Machine |
|---|---|
| Laser Power (W) | 1500W - 3000W |
| Cutting Tube Diameter (MM) | 10-120MM (G120CL) / 10-170MM (G170CL) |
| Repeat Positioning Accuracy (MM) | ±0.02 |
| Tube Processing Range (MM) | ≈6250 |
| Machine Dimensions (MM) | Manual Loading: 887517001850 |
| Semi-Automatic: 887521701850 | |
| Fully Automatic: 887530001850 | |
| Machine Weight (T) | ≈3.5 |
| Acceleration (G) | ≈1.6G |
| Tail Material Length (MM) | Zero tail material |
Configuration List
| No. | Item | Brand/Origin | Model/Specifications | Quantity | Remarks |
|---|---|---|---|---|---|
| 1 | Laser Generator | Chuangxin/Reike | 1 set | ||
| 2 | Cutting Head | Jiaqiang/Ossper/Boci | 1 set | ||
| 3 | Control System | Bacho | 1 set | ||
| 4 | Rotary Pneumatic Chuck | Biote/Optional brands | 1 set | ||
| 5 | X.Y.Z Axis Slide Block | SHAC/AirTAC | 3 sets | ||
| 6 | X.Y.Z Axis Guide Rail | SHAC/AirTAC | 3 sets | ||
| 7 | X.Y Axis Rack | Taiwan Liangchi/Taiwan Jintec | 2 sets | ||
| 8 | X.Y.Z.U Axis Servo Motor & Driver | Delta/Inovance | 4-5 sets | ||
| 9 | Pneumatic System | AirTAC | Several sets | ||
| 10 | Electrical Proportional Valve | AirTAC/SMC | 1 set | ||
| 11 | Machine Accessories | Standard | 1 set | ||
| 12 | Machine Bed | Standard | 1 unit | ||
| 13 | Electrical Cabinet | Standard | 1 set | ||
| 14 | Circuit Breaker, Relay | Schneider/DELIXI | 1 set | ||
| 15 | Power Supply | Schneider/DELIXI | 1 set | ||
| 16 | Water Chiller | Hanli | 1 set | ||
| 17 | Loading System | Fully Automatic/Semi-Automatic | 1 set |
Consumables & Special Parts List
| No. | Item | Specifications | Unit | Quantity | Remarks |
|---|---|---|---|---|---|
| 1 | Optical Lens | Jiaqiang/Ossper/Boci | Piece | 5 | |
| 2 | Cutting Nozzle | Jiaqiang/Ossper/Boci | Piece | 5 | |
| 3 | Ceramic Ring | Jiaqiang/Ossper/Boci | Piece | 5 |
Equipment Usage Analysis
| No. | Description |
|---|---|
| 1 | Laser generator environment requirement: Temperature 15-35°C, humidity <85% |
| 2 | On-site power distribution cabinet: 380V 50Hz, with short-circuit protection |
| 3 | Equipment must be installed with dedicated grounding, resistance <4Ω |
| 4 | Provide necessary lifting equipment and personnel |
| 5 | Provide necessary materials for equipment commissioning, such as steel plates |
| 6 | Auxiliary gases required for laser cutting: Nitrogen (N2), Oxygen (O2); dry compressed air ≥1.6Mpa |
| 7 | Equipment foundation and space requirements: Concrete foundation with minimum thickness of 300mm; surrounding area without vibration sources or with vibration isolation trench |
Electrical & Gas Supply Requirements
| No. | Description |
|---|---|
| 1 | Rated input voltage: 380V/50Hz, voltage stability: ±5% (recommended with voltage stabilizer) |
| 2 | Compressed air supply: Recommended to have air tank, dry machine, rated pressure: high pressure ≥1.6Mpa, low pressure ≥0.6Mpa, air flow: >1.0m³/min |
| 3 | Auxiliary gases: Nitrogen (N2) purity ≥99.99%, compressed air ≥1.6Mpa (for tubes under 3mm thickness, carbon steel and stainless steel can be cut with air) |