800mm Rotary Brush Deburring Machine for Processing Sheet Metal Parts of Punched Parts Or Laser Cut Parts
Product Description
2-Belt Sanding Belt + Roller Brush Rotary Brush Machine Overview
This 2-belt sanding belt + roller brush rotary brush machine is designed to perform multiple finishing processes on metal workpieces, such as deburring, edge rounding, and surface finishing. It combines the power of a sanding belt for heavy-duty burr removal with the precision of rotary brushes for edge rounding and surface treatment.
Key Features and Functions
Sanding Belt Unit:
The first belt removes heavy burrs, slag, and imperfections created during cutting processes like laser cutting, punching, or plasma cutting.
The sanding belt ensures a smooth surface finish while preparing the edges for further processing by the rotary brushes.
Ideal for initial heavy grinding and leveling of rough metal surfaces.
Rotary Brush Unit:
After sanding, rotary brushes provide precise edge rounding, deburring, and polishing.
The rotating brushes contact the workpiece from multiple angles, ensuring that all edges, including inner contours, are rounded and deburred evenly.
Capable of creating an edge radius of up to 2.0 mm, ensuring smooth and safe part handling.
Roller Brush Unit:
The roller brush ensures an even finish on the metal surface.
It polishes the workpiece and can be used for finer surface treatments or creating specific finishes, such as a matte or satin appearance.
Provides surface finishing, removing smaller burrs and giving the metal parts an attractive, clean finish.
Machine Capabilities:
Deburring: Removes burrs from laser-cut, punched, and stamped parts.
Edge Rounding: Smooths sharp edges and produces a rounded finish.
Surface Finishing: Improves the visual appearance of the part, making it ready for painting, coating, or further processing.
Material Compatibility: Works on various materials such as stainless steel, carbon steel, aluminum, and other non-ferrous metals.
Technical Parameters of the Equipment
| Parameter | Specification |
|---|---|
| Processing Width | ≤800mm |
| Processing Thickness | 0.5~80mm |
| Minimum Processing Size | 50mm × 50mm (non-holed) |
| Total Power | 30.25KW (excluding dust collection) |
| Sanding Belt Size | Φ1910mm × 800mm |
| Sanding Disc Roller Brush Size | Φ300mm × 300mm |
| Conveyor Speed | 0.5~6m/min (variable frequency adjustable) |
| Sanding Belt Linear Speed | Approximately 18m/s |
| Roller Brush Self-Rotation Speed | 8~26m/s (variable frequency adjustable) |
| Roller Brush Orbit Speed | 1~15r/min (variable frequency adjustable) |
| Number of Roller Brush Planetary Rotation Axes | 1 |
| Number of Roller Brush Planetary Self-Rotation Axes | 4 |
| Processing Thickness Servo Adjustment Precision | 0.01mm |
| Roller Brush Compensation Servo Adjustment Precision | 0.01mm |
| Grinding Consumables | Sanding belt + roller brush |
| Dust Collection Air Volume | 4000m³/h |
| Equipment Dimensions | Length 2650mm × Width 1650mm × Height 2150mm |
| Total Weight | Approximately 2.2T |
In metalworking, deburring is the essential process of removing sharp edges, burrs, and imperfections that are produced during various manufacturing operations such as laser cutting, punching, stamping, and machining. Burrs can compromise the safety, functionality, and aesthetics of metal components, making deburring a crucial step.
Rotary Brush Deburring Machines
Rotary brush machines are highly effective for deburring and edge rounding. They use multiple rotating brushes that make contact with metal parts from various directions, ensuring a comprehensive and consistent treatment. These machines offer:
360° Edge Deburring: The rotary brushes can handle all edges of the workpiece, including internal cutouts, ensuring a smooth and safe finish.
Edge Rounding: Rotary brushes are capable of creating a rounded edge with a radius of up to 2.0 mm, improving part safety and reducing wear on surfaces that interact with other components.
Multi-Directional Contact: This allows the brushes to treat complex geometries and ensures uniform results, especially for parts with intricate designs.
Key Features of Rotary Brush Machines:
Versatility: Suitable for a wide range of materials such as stainless steel, carbon steel, aluminum, and other non-ferrous metals.
Adjustable Pressure and Speed: Operators can control the brush pressure and rotation speed to suit different material types and burr sizes.
Automated Process: Most machines allow for continuous feeding, which improves productivity and ensures consistent, high-quality results.
Enhanced Safety: The machine ensures that sharp edges are eliminated, reducing the risk of injury during handling and assembly.
Rotary brush deburring machines are ideal for industries requiring precision finishing, such as automotive, aerospace, electronics, and sheet metal fabrication.