Automated Deburring And Metal Grinding Machines

Automated Deburring and Metal Grinding Machine | 800mm Working Width with Belt and Brush Combination

Product Overview

The Automated Deburring and Metal Grinding Machine (800mm) is a high-performance surface finishing solution designed for the deburring, oxide removal, and edge rounding of sheet metal parts.
After cutting processes such as laser cutting, plasma cutting, or punching, metal components often have burrs, sharp edges, or oxidation layers that must be removed before painting, coating, or assembly.

This advanced system combines one abrasive belt head and one rotary brush wheel, delivering two-stage processing in a single pass — grinding and edge rounding. It ensures consistent, high-quality surface finishing while minimizing manual labor and improving production efficiency.

The 800mm model is ideal for small to medium-sized sheet metal parts, suitable for stainless steel, aluminum, carbon steel, and other non-ferrous metals.

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Main Functions

1. Deburring (Abrasive Belt Unit)
   The first station is equipped with a high-precision abrasive belt designed to remove burrs, dross, and slag from the cut surface. It smooths out irregularities and prepares the part for the next stage.

• Suitable for laser-cut, punched, and plasma-cut parts

• Adjustable grinding pressure and speed for different materials

• Achieves a uniform surface across all sheet edges and faces

2. Edge Rounding (Rotary Brush Unit)
   The second station uses a rotating brush wheel that slightly rounds all edges and corners to create a safe, smooth radius.
   This process improves coating adhesion, eliminates sharpness, and enhances the overall appearance of the workpiece.

• Ideal for powder-coated or painted components

• Can generate edge radii up to R1.5 mm

• Removes oxide layers from laser-cut surfaces

3. Optional Fine Finishing
   By changing brush materials (such as Scotch-Brite or nylon brushes), the machine can achieve a fine surface texture or light polishing, suitable for visible metal components.

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Key Features

• Working Width: 800 mm

• Head Configuration: 1 abrasive belt + 1 rotary brush

• Material Compatibility: Stainless steel, carbon steel, aluminum, copper, and galvanized steel

• Fully Automated Feed System: Continuous feeding with adjustable speed ensures uniform processing

• Touchscreen Control Panel: Easy to operate, with digital settings for belt speed, brush speed, and feed rate

• Vacuum or Conveyor Table: Secures small or thin sheet parts during operation

• High Precision & Repeatability: Ensures stable and consistent edge quality across all batches

• Compact Design: Ideal for workshops with limited floor space

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Working Process

1. Feeding Stage
   The sheet metal part is placed on the conveyor belt and automatically fed into the machine. The vacuum table ensures stability during transport.

2. Abrasive Belt Grinding
   The first head grinds away burrs and irregularities using a high-quality abrasive belt. The belt speed and contact pressure can be adjusted according to material thickness and hardness.

3. Rotary Brush Edge Rounding
   The second head performs edge rounding and surface cleaning using a rotary brush wheel. It ensures smooth edges and removes any remaining dust or oxide layers.

4. Finished Surface Output
   The processed workpiece exits the machine with a clean, smooth, and slightly rounded edge — ready for painting, powder coating, or assembly.

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Technical Advantages

• Two-in-One Solution
  Combines deburring and edge rounding in one pass, reducing production time and improving efficiency.

• Uniform Edge Quality
  Ensures consistent rounding on all edges, even on complex or small parts.

• Surface Protection
  Eliminates sharp edges and prevents scratches or damage during handling.

• Improved Coating Adhesion
  Rounded edges enhance paint and powder coating performance by eliminating weak points.

• Energy Efficient & Durable
  Designed for long-term industrial use with low maintenance requirements.

• Customizable Options
  Available with different brush materials, belt grits, and feed systems to match specific production needs.

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Applications

The 800mm Automated Deburring and Grinding Machine is widely used in metal fabrication industries, offering reliable performance across various applications:

• Sheet Metal Fabrication Workshops
  Ideal for post-laser or plasma-cut parts that require burr removal and edge treatment.

• Electrical Enclosure and Cabinet Manufacturing
  Smooths edges of galvanized or coated steel sheets for safe assembly.

• Automotive and Aerospace Components
  Prepares aluminum and steel parts with consistent edge rounding and fine finishes.

• Metal Furniture and Architectural Panels
  Achieves decorative surface textures and safe, rounded corners.

• Machinery and Equipment Components
  Removes burrs and slag from thick or structural plates, improving assembly quality.

• Kitchenware and Appliance Parts
  Provides smooth, clean finishes suitable for visible stainless-steel surfaces.

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Technical Specifications (Example Configuration)

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Optional Configurations

• Vacuum Table System – Stabilizes small or thin sheets during processing.

• Dust Collection System – Keeps the working environment clean and safe.

• Automatic Loading/Unloading Device – Integrates into production lines for continuous operation.

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Benefits Summary

✅ Combines deburring and edge rounding in a single compact machine
✅ Increases production efficiency and consistency
✅ Ensures smoother, safer edges on all types of sheet metal
✅ Reduces manual grinding and rework time
✅ Compatible with laser-cut, punched, and plasma-cut parts
✅ Delivers high-quality finishes ready for painting or coating