1350mm Three-Station Deburring, Edge Rounding & Finishing Machine

Product Description

The 1350mm Deburring, Edge Rounding and Finishing Machine is designed for the automatic processing of sheet metal parts after laser cutting, punching, plasma cutting and other fabrication processes. With a 1350mm working width and a three-station processing system, the machine combines heavy slag removal, surface deburring and final finishing in one continuous pass.

Machine Configuration:

1. Heavy Slag Removal Station – Deburring Hammers

• Equipped with multiple rotating deburring hammers.

• Effectively removes heavy slag, dross and stubborn residues left after laser or plasma cutting.

• Suitable for parts with larger burrs and adhered cutting residues.

2. Abrasive Belt Station – 1 Set

• One set of abrasive sanding belts for deburring and edge preparation.

• Removes fine burrs and sharp edges after heavy slag removal.

• Helps create a more uniform surface and consistent edge quality.

3. Brush Finishing Station – 1 Set

• Equipped with a rotating brush system for final finishing.

• Smooths and rounds edges after sanding.

• Provides a more uniform and refined surface finish.

Key Features

• 1350mm effective working width

• 3-in-1 continuous processing

• Heavy slag removal + abrasive belt deburring + brush finishing

• Suitable for laser-cut, plasma-cut and punched sheet metal

• Efficient removal of burrs, slag and sharp edges

• Improves edge rounding and surface consistency

• Automatic conveyor feeding for continuous production

• Adjustable processing pressure and working parameters

• Suitable for different sheet thicknesses and material types

• Reduces manual grinding and improves production efficiency

• Ideal for high-volume sheet metal fabrication

Advantages

Automatic Processing

Continuous automatic processing reduces repetitive manual grinding and deburring operations.

Consistent Edge Quality

The machine provides stable and uniform edge finishing for batch production.

1350mm Working Width

The 1350mm processing width allows the machine to handle a wide range of medium and large sheet metal components.

Improved Safety

Removing sharp edges and burrs makes metal parts safer to handle, transport and assemble.

Better Preparation for Coating

Smooth and rounded edges provide improved preparation for powder coating, painting, plating and other surface treatments.

Typical Production Process

Laser / Plasma / Flame Cutting → Deburring → Edge Rounding → Cleaning → Powder Coating / Painting → Assembly

Equipment Specifications and Structure

Key Features

1. Flexible Processing: Accommodates both flat and 3D parts, with a minimum size of 50 x 50 mm. A powerful vacuum table ensures parts are held securely in place.

2. Effective Edge Rounding: Achieves a 2mm radius on edges for uniform rounding on all sides and holes, suitable for sharp edges from laser, plasma, and waterjet cutting.

3. Versatile Functionality: Equipped with a wide abrasive belt and multiple roller brushes for multi-directional deburring, grinding, and polishing, ensuring smooth edges without damaging coatings or films.

4. Efficient Dust Collection: Equipped with a high-flow wet or pulse vacuum cleaner to capture and filter grinding dust for a safer and cleaner work environment.

Benefits of the Equipment

• Enhanced Productivity: Continuous feeding increases throughput and reduces processing times.

• Improved Quality: Consistent and high-quality surface finishes surpass manual methods.

• Cost-Effective: Reduces per-unit processing costs compared to manual labor.

• Environmental and Operator Safety: Effective dust collection for a cleaner workspace, reducing health risks and allowing metal powder recycling.

This equipment is designed for comprehensive edge finishing, burr removal, and surface treatment of metal plates, ideal for a range of metal types, including carbon steel, stainless steel, aluminum, copper, and other non-ferrous materials. 

I. Processing Scope

1. Materials: Works with various metals such as carbon steel, stainless steel, aluminum, copper, and other non-ferrous metals.

2. Functions:

• Edge and Hole Deburring: Effective removal of burrs from all directions on edges and holes, leaving a clean, smooth R-arc effect.

• Surface Treatment: Achieves metal plate hairline finishes, oxidation skin removal, and polishing.

• Equipped with a combination of a dry sand belt and eight universal sand tablet roller brushes, it is optimized for:

• Suitable for addressing burrs from processes like stamping, shearing, laser cutting, plasma cutting, and flame cutting.

II. Working Principle

1. Processing Stages:

• Sand Belt Station: Removes large burrs and slag from the workpiece surface.

• Universal Sand Tablet Roller Brush: The eight groups of roller brushes handle edge and inner hole deburring with high-speed centrifugal grinding, scraping, and filing. The process ensures smooth R-angle formation without affecting dimensional accuracy.

2. Independent Functionality:

• Sand Belt Station: Can independently handle hairline finishing, polishing, and slag removal.

• Sand Rolling Brush Station: Operates independently for 360-degree deburring, especially effective on coated sheet metal (e.g., laser-cut or CNC-punched parts), with minimal risk of damaging protective films or scratching surfaces. Soft abrasive wires are used to selectively target burrs without harming the coated surfaces.

3. Conveying and Dust Collection System:

• Equipped with a vacuum negative pressure system to securely hold workpieces, even as small as 50mm x 50mm, allowing consistent machining.

• Integrated wet vacuum dust collection system with a high-pressure fan, which safely absorbs and filters dust, improving the work environment by recycling metal powder.

III. Advantages of the Equipment

1. Efficiency: Continuous feeding enables high throughput, meeting the demands of large orders.

2. Quality Improvement: Ensures consistent surface treatment and finish quality superior to manual processing.

3. Cost Efficiency: Reduces per-unit processing costs compared to manual finishing.

4. Safety and Environmental Benefits: Provides a safer, cleaner working environment by controlling dust and enhancing operator safety.