Industrial Leveling Machine for Medium-Sized And Heavy Blanks And Sheets Thickness 10-45mm
Product Description
Part Leveling Machines for Medium-Sized and Heavy Blanks and Sheets (Thickness 8-35mm)
This Industrial Leveling Machine is specifically designed to handle medium-sized and heavy blanks and sheets with thicknesses ranging from 8mm to 35mm. The machine offers precise leveling for tough materials, ensuring flatness and uniformity for parts used in construction, automotive manufacturing, machinery, and other heavy-duty applications.
Key Specifications:
Width: 400-3800mm
Roll Diameter: 180mm
Rated Thickness: 8-35mm
Number of Rolls: 15 (Upper: 7, Lower: 8)
Leveling Roller Gap Adjustment: Four-point automatic adjustment, driven by servo motors
| Model | STR-150CNC | STR-180CNC | STR-220CNC | STR-·260CNC |
|---|---|---|---|---|
| Width (mm) | 400-2200 | 400-3800 | 400-3800 | 400-3800 |
| Roll Diameter (mm) | 150 | 180 | 220 | 260 |
| Rated Thickness (mm) | 6-25 | 8-35 | 10-45 | 15-60 |
| Maximum Thickness (mm) | 25 | 35 | 45 | 60 |
| Number of Rolls | 15 (Upper: 7, Lower: 8) | 15 (Upper: 7, Lower: 8) | 15 (Upper: 7, Lower: 8) | 15 (Upper: 7, Lower: 8) |
| Shortest Part (mm) | 60x280 | 60x350 | 60x420 | 60x520 |
| Leveling Speed (m/min) | 0-12 | 0-12 | 0-12 | 0-12 |
| Leveling Roller Gap Adjustment | Four-point auto, driven by servo motors | Four-point auto, driven by servo motors | Four-point auto, driven by servo motors | Four-point auto, driven by servo motors |
| Voltage | 3-phase 380V | 3-phase 380V | 3-phase 380V | 3-phase 380V |
Key Features and Functions:
Wide Thickness Range (8-35mm): This leveling machine is built to process thicker and heavier metal sheets, making it ideal for industries that require the leveling of large, rigid materials such as construction steel, heavy machinery components, and automotive parts. The machine handles materials with a thickness range from 8mm to 35mm with ease.
Large Roll Diameter (180mm): The 180mm roll diameter is designed to apply the required pressure on thicker, heavy-duty materials. This ensures precise flattening without causing damage to the material, even for the most challenging types of metal plates.
Advanced Servo Motor-Driven Gap Adjustment: The machine features a four-point automatic roller gap adjustment, powered by servo motors. This adjustment system ensures that the machine can automatically adjust to the required material thickness, providing consistent leveling and reducing the need for manual intervention.
Heavy Duty Roll Configuration: The 15 rolls (7 upper and 8 lower) are designed to deliver even pressure distribution across the material, which is essential for achieving flatness and uniformity in thicker sheets. This configuration makes it suitable for handling larger and heavier blanks with minimal distortion.
Wide Working Width (400-3800mm): The machine can handle a variety of sheet widths from 400mm to 3800mm, providing versatility for processing both smaller and larger sheets. This feature is especially useful for industries with varied production needs and large-scale operations.
Applications:
Steel Fabrication and Construction: Perfect for steel plates used in construction and structural applications, such as beams, supports, and building frameworks. The leveling machine ensures that the plates are perfectly flat and ready for further processing, including welding or cutting.
Automotive and Heavy Equipment Manufacturing: Used for leveling automotive parts, heavy machinery, construction equipment components, and chassis parts. The precise flattening ensures that the parts fit perfectly during assembly.
Heavy Duty Industrial Applications: Ideal for industries that require precise leveling of heavy blanks and plates, such as machinery manufacturing, presswork, and steel processing. The machine ensures that the sheets are free from warping or distortion.
Precision Metalworking: Suitable for industries that need accurate metal flatness for further processes, including welding, cutting, and pressing. This machine guarantees that all parts meet high-quality standards.
Benefits:
Heavy-Duty Capability: This machine is designed for heavy gauge materials, able to process plates as thick as 35mm without compromising on performance. The 180mm roll diameter is well-suited to large, rigid materials.
High Precision Leveling: The four-point automatic leveling roller gap adjustment ensures that material thickness is consistently maintained across the entire sheet, achieving flatness and uniformity throughout the process.
Automation and Efficiency: The servo motor-driven automatic adjustment allows for quick, efficient, and precise adjustments without manual input, improving production speed and reducing the risk of human error.
Wide Application Range: With a wide working width range (400-3800mm), this machine can handle large and small sheets of metal, making it versatile for different production environments and requirements.
Consistent Quality: The 15-roll configuration ensures that pressure is evenly distributed across the sheet, resulting in uniformly leveled material that meets strict quality standards for further processing or final production.
Cost Efficiency: By improving material flatness and reducing distortion, this machine helps reduce scrap and ensures better material utilization, ultimately lowering operational costs in the long run.