Laser Cut And Punched Parts Deburring Machines for The Deburring Edge Rounding And Surface Finishing of Sheet Metal Parts
Product Description
1. Main Processing Range
1.1 Processed Products: Carbon steel, stainless steel, aluminum plates, copper plates, and various non-ferrous metals.
Machine Functions:
This machine is a dry sanding belt station combined with eight sets of universal sanding roller brush stations.
It is mainly used for deburring of workpiece edges and holes, as well as surface treatments such as metal sheet brushing, oxide skin removal, and polishing.
It is suitable for removing burrs produced during processes such as stamping, shearing, laser cutting, plasma cutting, and flame cutting, ensuring complete deburring in one pass.
The machine enables all edges and holes of workpieces to achieve small R radii, with a uniform brushed surface.
The processing is safe, reliable, and produces workpieces with excellent quality.
Machine Working Principle
Deburring Process:
The machine first uses a sanding belt station to remove large burrs and slag particles from the surface of the workpieces.
Then, eight sets of universal sanding roller brushes are used, where adjacent brushes rotate in opposite directions while the brush sets revolve around the workpiece, applying centrifugal polishing, scraping, and filing forces to completely remove burrs.
The edges and inner holes of the workpieces will receive uniform R radii, which can be adjusted by selecting different processes and abrasive materials.
Independent Operation Function:
The sanding belt station can operate independently, performing metal surface brushing, polishing, oxide skin removal, and slag removal.
The sanding roller brush stations can also operate independently, ensuring 360-degree deburring without dead angles. This is especially beneficial for laser-cut and CNC-punched sheet metal parts with protective film, as burrs are completely removed without damaging the film or scratching the sheet metal.
The machine uses special soft abrasive filaments designed specifically to target burr removal, ensuring that the surface finish remains undamaged, even on coated metal parts.
Conveyor System:
The machine is equipped with a powerful vacuum system to securely hold the workpieces in place, enabling burr removal without the need for tooling for workpieces larger than 50mm x 50mm (non-holed workpieces).
For special workpieces, custom tooling can be used for secure positioning.
The conveyor system features infinitely variable speed control via frequency conversion.
Dust Collection System:
A wet-type dust extraction system is included to reduce safety hazards and effectively handle grinding dust.
A high-pressure, high-flow fan draws dust into the dust chamber, where it is settled in water by spray nozzles. The filtered dust is absorbed and cleaned, and clean air is released back into the atmosphere.
This system helps to provide a safe and clean working environment for operators and recycles metal grinding powder, promoting eco-friendly production.
Advantages of Using the Equipment
Increased Production Efficiency:
Continuous feeding and through-feed processing meet the demands of large production volumes.
Improved Product Quality:
The consistency of processed workpieces is high, and the surface treatment quality far exceeds manual processing.
Cost Savings:
The cost of processing per unit area is much lower than manual methods.
Safety and Environmental Protection:
The dust collection system improves worker safety and the working environment, while ensuring eco-friendly production practices.
Main Technical Parameters
| Parameter | Specification/Value |
|---|---|
| Processing Width | ≤1330mm |
| Processing Thickness | 0.5~80mm |
| Minimum Processable Size | 50mm×50mm (non-holed workpieces) |
| Total Machine Power | 47KW (excluding dust extraction) |
| Sanding Belt Size | Φ1910mm×1350mm |
| Sanding Roller Brush Size | Φ300mm×400mm |
| Conveying Speed | 0.5~6m/min (adjustable by frequency converter) |
| Sanding Belt Speed | About 18m/s |
| Roller Brush Rotation Speed | 8~26m/s (adjustable by frequency converter) |
| Roller Brush Orbital Speed | 1~15r/min (adjustable by frequency converter) |
| Number of Roller Brush Planetary Orbital Shafts | 1 |
| Number of Roller Brush Planetary Rotational Shafts | 8 |
| Processing Thickness Servo Adjustment Accuracy | 0.01mm |
| Roller Brush Compensation Servo Adjustment Accuracy | 0.01mm |
| Grinding Consumables | Sanding Belt + Roller Brushes |
| Dust Collection Airflow | 5000m³/h |
| Machine Dimensions | Length 3800mm × Width 2300mm × Height 2400mm |
| Total Machine Weight | Approximately 6 tons |
Installation Requirements
Installation Space:
Sufficient horizontal installation space (5m × 5.5m).
Power Supply:
380V, 50Hz power supply (±10%).
Compressed Air Supply:
Clean compressed air is required.
Included Documentation
User Manual (two copies, including the following contents and one set of random tools):
Mechanical schematic
Electrical schematic
Specifications and model numbers for consumable parts
List of main component manufacturers
Product certificate
Detailed instruction manual
This equipment is widely used in the metal processing industry, especially for deburring, surface finishing, and oxide skin removal on laser-cut, stamped, and punched sheet metal parts, with significant advantages in terms of efficiency and quality.